PowerBoss Phoenix 20 User Manual
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PowerBoss Phoenix 20 User Manual

Floor scrubber
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Phoenix 20 Floor Scrubber
Traction Drive

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Summary of Contents for PowerBoss Phoenix 20

  • Page 1: User Manual

    User Manual Phoenix 20 Floor Scrubber Traction Drive...
  • Page 2 This manual is furnished with each new PowerBoss Phoenix 20. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine. This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below: ·...

  • Page 3: Technical Specifications

    Technical Specifications Model Phoenix 20 Floor Scrubber Traction Drive Model No. PHX20TDQP / PHX20TDQPG / 3336075QP 40 amps Current (Max) 140Ah @20 hr Battery Capacity (Lead Acid) 95Ah @20 hr Battery Capacity (Gel) 69 dBA Sound Level 20 in (51 cm)

  • Page 5: Table Of Contents

    Recovery Tank Drain Hose ..............26 Control Panel ................10 Deck Skirt Removal ................26 Bail Handle ................11 The Phoenix 20 ................. 27 Handle Adjustment Knobs ........... 11 Machine Operation ................28 Key Switch ................11 To Turn on Machine: ................28 Direction Switch ..............

  • Page 6: Safety Instructions

    Operators must read and understand this manual before operating or maintaining this machine. Do not operate this machine in flammable or explosive areas. This machine is designed solely for scrubbing dirt and dust in an indoor environment. PowerBoss does not recommend using this machine in any other capacity.

  • Page 7: Unpacking Instructions

    Unpacking Instructions Inspection Carefully unpack and inspect your Phoenix 20 Floor Scrubber for shipping damage. Follow unpacking instructions on shipping pallet. Each unit has been tested and thoroughly inspected before shipment. Any damage is the responsibility of the delivery carrier who should be notified immediately.

  • Page 8: Machine Overview

    Machine Overview Machine Overview - Front SPRAY BOTTLE /CUP HOLDER SOLUTION FILL PORT RECOVERY TANK LID RECOVERY TANK BRUSH DECK FRONT WHEEL* REAR CASTER SOLUTION TANK FLOATING DECK SKIRT * NOTE: FRONT TIRES ARE FOAM FILLED TO BE MAINTENANCE FREE, NO AIR CAN BE ADDED...
  • Page 9 Machine Overview Machine Overview - Rear BAIL HANDLE RECOVERY HOSE SQUEEGEE LIFT LEVER CONTROL PANEL SOLUTION CONTROL LEVER SOLUTION TANK DRAIN HOSE / LEVEL INDICATOR RECOVERY TANK DRAIN HOSE BRUSH LIFT PEDAL ONBOARD CHARGER CORD REAR SQUEEGEE CIRCUIT BREAKERS DIAGNOSTIC CODE GUIDE...

  • Page 10: Control Panel

    Control Panel BAIL HANDLE HANDLE ADJUSTMENT KNOB KEY SWITCH DIRECTION SWITCH SQUEEGEE LIFT LEVER SOLUTION CONTROL LEVER BATTERY / FAULT GAUGE SPEED CONTROL CHARGE STATUS INDICATOR...

  • Page 11: Bail Handle

    Machine Overview Bail Handle (A) When the scrub deck is lowered to the floor, the bail handle enables the brush motor and moves the machine forward once depressed. This also allows the operator to automatically load the brush when the scrub deck is lowered. Handle Adjustment Knobs (B) Allows the handle position to be raised or lowered.

  • Page 12: Optional Hour Meter

    Optional Hour Meter PowerBoss offers an optional hour meter for the Phoenix 20. The optional kit replaces the power cord mounting bracket at the rear of the machine with one that contains an hour meter. Kit# K-E1720HM...

  • Page 13: Circuit Breakers

    Circuit Breakers The circuit breakers are located at the bottom of the back panel of the machine. Main Control Circuit Breaker - 4A Brush Motor Circuit Breaker - 30A Vacuum Motor Circuit Breaker - 20A Drive Motor Circuit Breaker - 20A If any of the functions above are not operating, check if the circuit breaker buttons have tripped.

  • Page 14: Battery Compartment

    12-volt batteries connected in series. Connect the batteries according to the battery connection diagram (see diagram). The rec- ommended batteries are 140Ah (PowerBoss P/N 956140) or 100Ah (PowerBoss P/N 956100) Gel. The battery tray may be drained if necessary using the or-...

  • Page 15: Diagnostic Code Guide

    Diagnostic Code Guide When an error or fault occurs within the machine, a fault code will appear on the battery gauge represented by a specified number of flashing LEDs. (See “Troubleshooting” for further information)

  • Page 16: Handle Adjustment

    Handle Adjustment The Phoenix 20 handle was designed with operator comfort in mind. The angle and horizontal position of the handle can be adjusted to suit the needs of the operator. Angle Adjustment The handle angle can be adjusted without tools by loosening the Angle Adjustment Knob (A) on each side and rotating the handle to the desired position.

  • Page 17: Horizontal Adjustment

    Horizontal Adjustment The horizontal position can be adjusted by removing the 4 Mounting Bolts (B) (2 each side) with a 9/16” socket and sliding the Mounting Plate (P) to one of the 3 available positions. The machine is shipped from the factory in position 1. Plate Position 1 Plate Position 3 Plate Position 2...

  • Page 18: Solution Tank Drain Hose

    Solution Tank Drain Hose The solution tank may be drained by removing the Solution Tank Drain Hose (A) from the Hose Barb (B) and routing the hose to a floor drain. Solution Level Indicator The Solution Tank Drain Hose also serves as a water level indicator for the solution tank.

  • Page 19: Solution Fill Filter

    Solution Fill Filter The Solution Fill Filter (B) should be cleaned regularly. To remove, simply open the Solution Tank Lid (A) and pull the filter out.

  • Page 20: Screened Float

    Screened Float If the recovery tank (C) is overfilled or a large amount of foaming is present, the screened float (B) blocks the vacuum intake inside the tank protecting the vacuum motor and internal electronics from water damage. It is essential to keep the float in working order through regular maintenance.

  • Page 21: Screened Float Removal

    Screened Float Removal The screened float is positioned between the vacuum manifold (A) and recovery tank (C). The screened float (B) can be accessed by removing the 1.5” bolt (D) and two 1.25” bolts (E) that attach the manifold to the recovery tank using a 7/16” socket. Vacuum Manifold Screened Float Recovery Tank...

  • Page 22: In-Line Solution Filter Assembly

    In-Line Solution Filter Assembly The solution solenoid, which shuts off solution flow when the bail handle is released, is protected from debris by the in-line filter assembly. The filter assembly is located at the rear of the machine on the left hand side, just under the solution tank. It is important to check and clean the screened washer inside the assembly regularly to ensure proper solution flow.

  • Page 23: Rear Squeegee

    Rear Squeegee Cleaning the Squeegee Changing the Squeegee Blades Check the squeegee (A) daily and clean as Check the inner and outer squeegee blades on A Squeegee necessary. the squeegee (A) weekly for signs of wear. The B Star-shaped knob 1.

  • Page 24: Adjusting The Squeegee Blades

    Adjusting the Squeegee Blades Angle Adjustment The angle adjustment is the decisive factor in ensuring that the squeegee blades on the squeegee lie evenly on the floor. 1. Park the machine on a level surface and lower the squeegee. 2. Loosen the lower wing nut (B) on the adjust- ing screw (C) and adjust the squeegee using the adjusting screw so that the ends of the squeegee blades still have contact with the...

  • Page 25: Adjusting The Squeegee Blades

    Adjusting the Squeegee Blades Height Adjustment If streaks are present, despite an optimum angle adjustment, the clearance between the caster wheels and floor must be adjusted by changing the number of washers underneath 3 mm the bracket that holds the wheel. The squeegee height is preset at the factory to 2mm.

  • Page 26: Recovery Tank Drain Hose

    Recovery Tank Drain Hose Twist Cap to Open and Drain Twist & Lift cap to clean out large debris Deck Skirt Removal (Do not lower with out brush) CAUTION: Bristles may be damaged if deck is lowered onto floor without brush/pad driver installed.

  • Page 27: The Phoenix 20

    This machine was designed with total operator comfort and ease of use in mind. All machine components have been designed as a total system to efficiently clean dirty floors. The Phoenix 20 has two available scrub head types and sizes to fit specific applications. Please contact your PowerBoss representative for specific recommendations for the correct scrub head type, size, and brush type and chemical applications.

  • Page 28: Machine Operation

    Machine Operation To Turn on Machine: Turn key to operate position ( I ). Wait for battery gauge to stop flashing. (If flashing continues, see troubleshooting guide) To Turn on Vacuum: Lower squeegee into operating position, vacuum motor will turn on automatically. To Turn on Brush Motor: Lower the scrub deck to the floor by moving the brush lift pedal from the “home”...

  • Page 29: To Charge Batteries

    Machine Operation To Charge Batteries: When the battery status indicator reaches the red zone the batteries need to be recharged. Take the machine to a well ventilated area, unwind the battery charger power cord from the electrical box cover and plug into an appropriate power source. After approximately 10 seconds the battery charge status indicator will turn on.

  • Page 30: Loading Brush

    1. To load the brush, first center the 2. Lower the scrub deck by releasing 3. With the key turned on, pull the bail Phoenix 20 brush deck over the the deck lift pedal. handle to engage the scrub brush scrub brush.

  • Page 31: Unloading Brush

    Unloading Brush 1. To unload the brush, first lift the scrub 2. Momentarily turn the key (1 to 2 3. When done correctly the brush seconds) to the “Brush Unload” deck by pressing down on the deck should release from the scrub deck lift pedal .

  • Page 32: After Use

    After Use After Use 1. When finished scrubbing, lift the scrub deck and turn the solution lever off. Lift the rear squeegee (the vacuum motor will turn off after 10 seconds). Move the machine to a service area for daily maintenance and review items that may need service.

  • Page 33: Maintenance

    Maintenance D aily W eekly M onthly Y ear ly C ha rge B a tteries Ch ec k E ac h Lu bric ation – Ch ec k C arb on B atte ry C ell(s) Greas e Fittin gs B rus he s W ater Le ve l C he ck /Clea n Tank s...

  • Page 34: Troubleshooting

    Troubleshooting Problem Possible Cause Remedy Worn or torn squeegee blades Rotate or replace blades Poor water pick-up Recovery tank full Empty recovery tank Recovery tank drain hose leak Clean & Secure drain hose cap or replace Recovery tank lid gasket leak Replace gasket lid cover properly Debris caught in squeegee Clean squeegee...
  • Page 35 Troubleshooting Tripped Control Power circuit breaker Reset breaker Batteries have low charge Recharge batteries Machine does not Battery charger operating Unplug battery charger when charge is complete operate Key switch off Turn key on Bail handle depressed too quickly after Turn key off, turn on, wait until battery gauge lights up without turning key on flashing...
  • Page 36 Troubleshooting Fault / Diagnostic Codes The Battery / Fault gauge will flash when a fault is detected. A decal labeled “Diagnostic Codes” is located below the battery gauge as an abbreviated and convenient guide to determine the cause of the fault and the remedy (refer to machine or see “Diagnostic Code Guide” section of this manual). The flashing codes are for the following: The battery needs charging, there is a bad The motor has a short circuit to a battery...
  • Page 37 Troubleshooting Not used. A controller fault is indicated. Make sure that all connections are secure. The controller is being inhibited from driving, Not used. this may be because the battery charger is connected. The bail handle was activated prior to turning An excessive voltage has been applied to the the machine on.

  • Page 38: Warranty

    Minuteman International owner of PowerBoss warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. PowerBoss will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals.
  • Page 39 Travel* Labor Parts E ngine E xtended Warranty Costs Walk behinds Battery sweepers Ninety days One year One year 2 years P arts + Labor (or 2000 Hours) IC sweepers Ninety days One year One year Through m anufacturer 2 years P arts + Labor (or 2000 Hours) Battery scrubbers Ninety days Two years...

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