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Yamaha Manuals
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YZF750R
Service manual
Yamaha YZF750R Service Manual
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Table Of Contents
452
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Important Features
Exploded Diagram
Illustrated Symbols
Index
Contents
General Information
Motorcycle Identification
Vehicle Identification Number
Frame Serial Number
Engine Serial Number
Important Information
Preparation for Removal
All Replacement Parts
Gaskets, Oil Seals, and O-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Circlips
Special Tools for Tune up
Special Tools for Engine Service
Special Tools for Chassis Service
Special Tools for Electrical Components
YZF750R General Specifications
YZF750R Maintenance Specifications
Tightening Torques
YZF750R Exclusive Specification
YZF750SP General Specifications
YZF750SP Maintenance Specifications
YZF750SP Exclusive Specification
General Torque Specifications
Lubrication Point and Grade of Lubricant
Coolant Diagrams
Lubrication Diagrams
Cable Routing
Periodic Inspection and Adjustment
Periodic Maintenance/Lubrication Intervals
Seat Removal
Seat Installation
Fuel Tank Removal
Fuel Tank Installation
Cowlings
Cowlings Removal
Cowlings Installation
Engine Valve Clearance Adjustment
Intake
Exhaust
Carburetor Synchronization
Idling Speed Adjustment
Throttle Cable Adjustment
Spark Plug Inspection
Ignition Timing Check
Compression Pressure Measurement
Engine Oil Level Inspection
Engine Oil Replacement
Clutch Fluid Level Inspection
Air Bleeding (Hydraulic Clutch System)
Air Filter Cleaning
Carburetor Joint Inspection
Fuel Line Inspection
Crankcase Breather Hose Inspection
Exup Cable
Exhaust System Inspection
Coolant Level Inspection
Coolant Replacement
Recommended Coolant
Handling Notes for Coolant
Cooling System Inspection
Chassis
Front Brake Adjustment
Rear Brake Adjustment
Brake Fluid Level Inspection
Brake Pad Inspection
Brake Light Switch Adjustment
Brake Hose Inspection
Air Bleeding (Hydraulic Brake System)
Change Pedal Adjustment
Drive Chain Slack Adjustment
Drive Chain Lubrication
Steering Head Inspection
Front Fork Inspection
Front Fork Adjustment
Spring Preload
Rebound Damping (YZF750SP)
Compression Damping (YZF750SP)
Rear Shock Absorber Adjustment
Tire Inspection
Wheel Inspection
Cable Inspection and Lubrication
Lever and Pedal Lubrication
Sidestand Lubrication
Rear Suspension Lubrication
Electrical
Battery Inspection
Battery Charging Method
Charging Method Using a Variable-Current (Voltage) Type Charger
Charging Method Using a Constant-Voltage Type Charger
Fuse Inspection
Headlight Beam Adjustment
Headlight Bulb Replacement
Engine Overhaul
Engine Removal
Fuel Tank and Cowlings
Engine Oil and Coolant
Battery Leads
Air Filter Case
Carburetor
Radiator
Hoses and Leads
Muffler Assembly
Drive Sprocket
Engine Disassembly
Oil Filter and Oil Cooler
Intake Manifold
Oil Delivery Hose
Water Pump
Starter Motor and AC Generator
Cylinder Head Cover, Camshaft, Camshaft Case and Cylinder Head
Cylinder and Piston
Clutch
Oil Pan and Oil Strainer
Oil Pump and Shift Shaft
Crankcase Disassembly
Transmission
Starter Clutch and Crankshaft
Shift Fork and Shift Cam
Valve and Camshaft Case
Connecting Rod
Oil Pump
Cylinder Head Inspection and Repair
Valve and Valve Guide Inspection and Repair
Valve Seat Inspection and Repair
Valve Spring Inspection and Repair
Camshaft Case Inspection and Repair
Valve Lifter Inspection and Repair
Camshaft Inspection and Repair
Timing Chain, Hy-Vo Chain, Sprocket and Chain Guide
Timing Chain Tensioner Inspection and Repair
Cylinder and Piston Inspection and Repair
Piston Ring Inspection and Repair
Piston Pin Inspection and Repair
Crankshaft and Connecting Rod Inspection and Repair
Oil Pump Inspection and Repair
Primary Drive Inspection and Repair
Starter Drives Inspection and Repair
Clutch Operation Checking Steps
AC Generator Shaft Inspection and Repair
Clutch Inspection and Repair
Transmission and Shifter Inspection and Repair
Shift Shaft and Stopper Lever Inspection and Repair
Oil-Jet Nozzle Inspection and Repair
Relief Valve, Oil Pipe and Strainer Inspection and Repair
Oil Cooler Inspection and Repair
Crankcase Inspection and Repair
Bearing and Oil Seal Inspection and Repair
Circlip and Washer Inspection and Repair
Engine Assembly and Adjustment
Connecting Rod and Crankshaft
Lower Crankcase
Upper Crankcase
Crankcase Assembly
Shift Shaft and Oil Pump
Piston and Cylinder
Cylinder Head
Camshaft
Cylinder Head and Camshaft
AC Generator and Starter Motor
Oil Cooler and Oil Filter
Engine Remounting
Cooling System
Radiator/Oil Cooler
Radiator Removal
Radiator Inspection
Radiator Installation
Oil Cooler Removal
Oil Cooler Inspection
Oil Cooler Installation
Thermostatic Valve/Water Pump
Thermostatic Valve Removal
Thermostatic Valve Inspection
Thermostatic Valve Installation
Water Pump Removal
Water Pump Inspection
Water Pump Installation
Carburetor (YZF750R)
Carburetor (YZF750SP)
Carburetor Removal
Carburetor Disassembly
Carburetor Inspection
Carburetor Assembly
Carburetor Installation
Fuel Level Adjustment
Throttle Sensor Adjustment and Inspection (YZF750SP)
Front Wheel
Front Wheel Removal
Front Wheel Inspection
Front Wheel Installation
Static Wheel Balance Adjustment
Rear Wheel
Rear Wheel Removal
Rear Wheel Inspection
Rear Wheel Installation
Front and Rear Brake
Brake Pad Replacement
Caliper Disassembly
Front Brake
Rear Brake
Master Cylinder Disassembly
Caliper Assembly
Master Cylinder Assembly
Hydraulic Clutch
Hydraulic Clutch Disassembly
Clutch Release Cylinder
Master Cylinder
Hydraulic Clutch Inspection and Repair
Hydraulic Clutch Assembly
Front Fork YZF750R
Front Fork YZF750SP
Front Fork Removal
Front Fork Disassembly
Front Fork Assembly
Front Fork Installation
Steering Head and Handlebar
Steering Head and Handlebar Removal
Steering Head and Handlebar Inspection
Steering Head and Handlebar Installation
Rear Shock Absorber and Swingarm
Rear Shock Absorber and Swingarm Handling Notes
Rear Shock Absorber and Swingarm Notes on Disposal
Rear Shock Absorber Removal
Rear Shock Absorber Inspection
Swingarm Inspection
Rear Shock Absorber Installation
Swingarm Installation
Drive Chain and Sprockets
Drive Chain and Sprockets Removal
Drive Chain and Sprockets Inspection
Drive Chain and Sprockets Installation
Electrical Components
Checking of Switches
Switch Connection as Shown in Manual
Checking Switch for Terminal Connection
Checking of Bulbs
Kinds of Bulbs
Checking Bulb Condition
Checking of Connections
Ignition System Circuit Diagram
Ignition System Troubleshooting
Electric Starting System Circuit Diagram
Starting Circuit Operation
Electric Starting System Troubleshooting
Starter Motor Does Not Operate
Charging System Circuit Diagram
Charging System Troubleshooting
The Battery Is Not Charged
Lighting System Circuit Diagram
Lighting System Troubleshooting
Headlight "High Beam" Indicator Light, Taillight, And/Or Meter Light Do Not Come on
Main Switch
Light Switch/Lights (Dimmer) Switch
"PASS" Switch
Lighting System Check
Headlight and "HIGH BEAM" Indicator Light Does Not Come on
Meter Light Does Not Come on
Taillight Does Not Come on
Auxiliary Light Does Not Come on
Front Position Light Does Not Come on
Signal System Circuit Diagram
Signal System Troubleshooting
Flasher Light, Brake Light And/Or Indicator Light Do Not Come on
Horn Does Not Sound
Signal System Check
Horn Switch
Flasher Light And/Or "TURN" Indicator Light Does Not Blink
"Neutral" Indicator Light Does Not Come on
"Oil Level" Indicator Light Does Not Come On, When Engine Oil Level Is Low
"Fuel" Level Indicator Light Does Not Come On, When Fuel Level Is Low
Cooling System Circuit Diagram
Cooling System Troubleshooting
Fan Motor Does Not Move
Water Temperature Meter Does Not Move, When Engine Is Warm from Cool
Fuel Pump System Circuit Diagram
Fuel Pump Circuit Operation
Fuel Pump System Troubleshooting
Fuel Pump Fails to Operate
Fuel Pump Test
Exup System Circuit Diagram
Exup System Troubleshooting
When Engine Revolution Is Changed, Exup Servomotor Does Not Operate
Starting Failure/Hard Starting Troubleshooting
Pool Idle Speed Performance
Poor Medium and High Speed Performance
Faulty Gear Shifting
Clutch Slipping/Dragging
Hard Shifting
Shift Pedal Does Not Move
Overheating
Faulty Brake
Front Fork Oil Leakage and Front Fork Malfunction
Instable Handling
Faulty Lighting and Signal System
Headlight Dark
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Table of
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Table of Contents
Troubleshooting
Ignition System Troubleshooting
382
Electric Starting System Troubleshooting
390
Charging System Troubleshooting
402
Lighting System Troubleshooting
407
Signal System Troubleshooting
416
Cooling System Troubleshooting
429
Fuel Pump System Troubleshooting
435
Exup System Troubleshooting
440
Starting Failure/Hard Starting Troubleshooting
445
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This manual is also suitable for:
Yzf750re
Yzf750sp
Yzf750spe
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