Changing The Basic Position Of The Foot Brake Pedal; Check The Rear Brake Fluid Level; Refilling The Rear Brake Fluid Reservoir - HUSABERG Edition 2004 Owner's Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE
CHANGING THE BASIC POSITION OF THE FOOT
BRAKE PEDAL *
The basic position of the foot brake pedal can be altered by tur-
ning the stop screw (1). The free play at the foot brake pedal must
then be adjusted by means of the piston rod (2).
Measured on the outside, the foot brake pedal must have 3-5 mm
(0.12–0.20 in) of free play before the piston rod can move the
piston in the brake cylinder (to be recognised from the resistance
on the foot brake pedal).
CAUTION: If this free play is not present, then pressure
can build up in the brake system when driving, causing
the rear wheel to brake.The braking system overheats
and may even fail completely in extreme cases.

CHECK THE REAR BRAKE FLUID LEVEL

The reservoir for the rear disc brake is located above the main
brake cylinder. The level of brake fluid may not fall below the
„MIN" mark when the vehicle has been left standing upright.
WARNING: If the brake fluid level drops below the mini-
mum either the brake system has a leak or the brake
pads are completely worn. In this case, consult an
authorized Husaberg dealer immediately.

REFILLING THE REAR BRAKE FLUID RESERVOIR *

When the brake fluid level has dropped to the MIN mark, you need
to refill the brake fluid reservoir.
For easier access to the brake fluid reservoir it is recommended to
remove the hexagon screw. Then move the container outwards as
indicated in the illustration. Remove plug (3) with rubber boot (4)
and add brake fluid DOT 5.1 (Motorex Brake Fluid DOT 5.1) up to
the „MAX" mark. Replace rubber boot and plug. Overflown or spil-
led brake liquid must be rinsed off with water. Mount the screw and
fix the brake fluid reservoir to the frame, always making sure to pre-
vent kinks in the connecting hose.
WARNING: Never use DOT5 brake fluid! It is based on
silicone oil and of a purple color. Seals and brake hoses
must be especially adapted to it.
Store brake fluid out of reach of children.
Brake fluid can cause skin irritation. Avoid contact with
skin and eyes. If you get brake fluid in your eyes, rinse
with plenty of water and consult a doctor.
CAUTION: Don't let brake fluid get in contact with paint,
it is an effective paint remover.
Use only clean brake fluid taken from a tightly sealed
container!
2
- 40 -
1
3-5mm
3
4