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AN706-00042-1v0-E 32-BIT MICROCONTROLLER MB9B100A/MB9B300A/MB9B400A/MB9B500A Series FM3 family inverter reference board User Manual ARM and Cortex-M3 are the trademarks of ARM Limited in the EU and other countries.
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(2) for use requiring extremely high reliability (i.e., submersible repeater and artificial satellite). Please note that Fujitsu will not be liable against you and/or any third party for any claims or damages arising in connection with above-mentioned uses of the products.
AN706-00042-1v0-E Table of Contents Revision History........................2 Table of Contents........................3 Introduction........................6 Overview ........................ 6 Features ......................... 7 Getting Start........................9 System Components ....................9 Connectors of System ..................10 2.2.1 Connectors on Power Board ................. 10 2.2.2 Connectors on DC-Link Board............... 12 2.2.3 Connectors on Inverter Board ...............
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AN706-00042-1v0-E 4.6.2 Isolated UART ....................27 Serial Programming Port ..................28 Appendix........................29 Schematic......................29 5.1.1 Power Board ....................29 5.1.2 Inverter Board....................30 5.1.3 DC-Link Board....................34...
The hardware circuits of this reference board also are provided. The document is organized as follows: Chapter 1. “Introduction” – This chapter introduces the Inverter Reference Board with Fujitsu’s FM3 family and provides a brief overview of its features. Chapter 2. “Getting Start”...
Introduction of the reference board Overview The Inverter Reference Board with Fujitsu’s FM3 family is intended to aid the user in the rapid evaluation and development of motor control applications using MB9B500 Series MCU which are embedded with ARM Cotex-M3 CPU core. This reference board is targeted to control Permanent Magnet Synchronous Motors in sensor-less operation.
AN706-00042-1v0-E AC Main Supply PFC Output DC Bus Figure 1-1: System Block Diagram Features This reference board is consisted with three parts named as power board, DC-Link board and inverter board. The key features of the reference board are listed as below: Power board: ...
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AN706-00042-1v0-E DC bus sensing. DC Over-voltage protection. Current Feedback circuitry. Over-current protection. Zero-crossing detection. Inverter stage of Inverter board: Three-phase inverter bridge with a power rating of 400V/10A Phase current sense resistor for dual shunt vector control ...
AN706-00042-1v0-E Getting Start Getting start with the hardware, firmware and software System Components This reference system is made up with three daughter board. They are: Power Board This board contains the EMI filter stage and an AC-to-DC module. The AC-to-DC module can output a stabled 15V (15W) power line.
AN706-00042-1v0-E Figure 2-1: Connection of the Boards Connectors of System 2.2.1 Connectors on Power Board The connectors on power board are shown in Figure2-2.
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AN706-00042-1v0-E Figure 2- 2 Connectors on Power Board Table 2-1 collects the definition of the connectors on power board. Table 2- 1 Definition of Connectors on Power Board Number Port Designator Description N input of AC mains L input of AC mains Earth Ground L output of filtered AC mains N output of filtered AC mains...
AN706-00042-1v0-E 2.2.2 Connectors on DC-Link Board The connectors on DC-Link are shown in Figure2-3. Figure 2- 3 Connectors on DC-Link Board Table 2-2 collects the definition of the connectors on DC-Link board. Table 2- 2: Definition of Connectors on DC-Link Board Number Port Designator Description...
AN706-00042-1v0-E 2.2.3 Connectors on Inverter Board The connectors on Inverter board are shown in Figure2-4. Figure 2- 4 Connectors on Inverter Board...
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AN706-00042-1v0-E Table 2-3 collects the definition of the connectors on Inverter board. Table 2- 3: Definition of the Connectors on Inverter board Number Port Designator Description L input (to P4 on power board) N input ( to P5 on power board) PFC positive output (to P1 on DC-Link board) GND( to P2 on DC-Link board)
AN706-00042-1v0-E 2.2.4 JTAG connection The reference board supports standard 20-pin JTAG debugging and programming .By now, the user is recommend to use IAR system tools including the emulator and complier since our project is developed with IAR system tools. Figure 2-4 shows the connection between the reference systems with J-link. Figure 2- 1 JTAG Connection with IAR JTAG tool...
AN706-00042-1v0-E 2.2.5 Connection Sequence The recommended connection sequence is listed below. The user should ensure that the following sequence is met before connecting the system to the mains, a motor and a host computer. 1. Connect 15V and 5V from power board to inverter board. 2.
AN706-00042-1v0-E Debug the System Before debugging, the IAR EWARM must be installed. The firmware is developed with it. How to prepare for debugging, please refer as follows: 1. Open the target project. Figure 2- 6 View of Project...
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AN706-00042-1v0-E 2. Click right button on the project name, and select rebuild all. The project will be rebuilt. Figure 2- 7 Rebuild the Project 3. Select Project->Download and Debug Figure 2- 8 Download and Debug the Project...
3. Push SW2 to keep the P60 ‘L level’. 4. Power on the reference board and reset the MCU by pressing the SW1. 5. Programming the flash using FUJITSU FLASH MCU Programmer for FM3. Figure 2-9 shows the interface of software.
This chapter will introduce the GUI Software Overview Fujitsu provides a computer-based interface for this reference board. The GUI provides a wide range of control functions for motor operations. Not only can user set the speed and rotation direction, but only can observe the value of constants and variables, or configure the key parameter of the system.
AN706-00042-1v0-E Setup the USB-to-UART connection The reference board provides an isolated UART port to communicate with a USB-to-UART board. This board is connected to the PC through USB port. In order to ensure the communication, it is recommended shorting the length of wires. The user can connect the communication kit as below: Figure3- 2 USB-to-UART connection For more information of GUI, please refer the GUI user manual.
AN706-00042-1v0-E Hardware This chapter describes the hardware circuitry and components of the reference board. Power Supply Board This board contains the EMI filter circuit and the AC-to-DC module. It will supply AC mains and low voltage power rails to inverter board. 4.1.1 EMI filter stage This circuit consists of the following components:...
AN706-00042-1v0-E Active PFC Stage 4.3.1 Boost chopper The active PFC circuit is a simple boost chopper type. It can control to aim ideal input current to follow the incoming main supply voltage waveform. A special module “FPAB30BH60” has full-bridge rectifier, IGBT, gate driver and fast recovering diode. It is used as core component of the PFC circuit.
AN706-00042-1v0-E 4.3.3 Fault circuit DC Bus Over-voltage, this fault signal is generated when the maximum voltage limit on the DC bus rails is reached. The threshold value is set to 390 V. The comparison of the threshold value and the amplified DC bus voltage is done by amplifier unit U4C. The threshold limit is set by R31 and R32.
AN706-00042-1v0-E 4.4.2 Feedback Circuit Inverter Leg Shunt Resistor Feedback, a shunt resistor is located between the emitter of the low side switches U, V, W and the “-DC bus”. A simple differential amplifier circuit is used as shown in Appendix A. The operation of the circuit used for the U-phase leg is described below: The current is measured using the shunt resistor R43 and the operational amplifier L224D (U6C);...
AN706-00042-1v0-E MFT1 and MFT2 Ports The MB9B500 Serial MCU is embedded with two Multi-Function Timer (MFT) modules. This reference provides two ports to output or input MFT control and feedback signals. The J2 port contains four parts: motor control, motor feedback, PFC control and PFC feedback. The J6 contains two parts: motor control and feedback.
AN706-00042-1v0-E Table 4-2 shows the pin definition of J6. Table 4- 2: Pin Definition of J6 Pin of Port Net lab Description PWM_UP_EXT High side signal for U phase of extended IPM PWM_VP_EXT High side signal for V phase of extended IPM PWM_WP_EXT High side signal for W phase of extended IPM PWM_UN_EXT...
AN706-00042-1v0-E Serial Programming Port Except the JTAG port, the user can program the MCU by serial programming port-J1. This port is connected to the UART0 with the RX pin connected the +5V by a resister R79. The SW2 is used to shift the level on P60, as well as JMP3 is used to shift the level on MD0. When P60 = 0 and MD0 = 1, the programming is allowed, or it is disabled.