MULTIQUIP Power WHISPERWATT DCA400SSI Parts And Operation Manual
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MULTIQUIP Power WHISPERWATT DCA400SSI Parts And Operation Manual

MULTIQUIP Power WHISPERWATT DCA400SSI Parts And Operation Manual

Whisperwatt series 60hz generator (isuzu 6wg1x diesel engine)
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OPERATION AND PARTS MANUAL
WHISPERWATT™ SERIES
MODEL DCA400SSI
60HZ GENERATOR
(ISUZU 6WG1X DIESEL ENGINE)
PARTS LIST NO. C3871301004
Revision #2 (11/03/08)
To fi nd the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Power WHISPERWATT DCA400SSI

  • Page 1 OPERATION AND PARTS MANUAL WHISPERWATT™ SERIES MODEL DCA400SSI 60HZ GENERATOR (ISUZU 6WG1X DIESEL ENGINE) PARTS LIST NO. C3871301004 Revision #2 (11/03/08) To fi nd the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 3: Reporting Safety Defects

    1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain information about motor vehicle safety from http://www.safecar.gov. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 3...

  • Page 4: Table Of Contents

    Troubleshooting (Generator) ........50 Troubleshooting (Engine Controller) ...... 51 Troubleshooting (Diagnostic Lamp) ....... 52 Explanation Of Code In Remarks Column .... 54 Suggested Spare Parts ......... 55 PAGE 4 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 5: Parts Ordering Procedures

    Quantity, Part Number and Description of Each Part All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 5...

  • Page 6: Safety Information

    COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. PAGE 6 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 7 fi re out of the reach of children and unauthorized personnel. department. This information will be invaluable in the case of an emergency. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 7...
  • Page 8 Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable. PAGE 8 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 9  Use the trailer’s swivel jack to adjust the trailer height to  ALWAYS shutdown engine before transporting a level position while parked. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 9...
  • Page 10 Inspect for cuts in the insulation.  NEVER grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death. PAGE 10 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 11: Safety Information

    NEGATIVE battery terminal before performing service on the generator.  ALWAYS keep battery cables in good working condition. Repair or replace all worn cables. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 11...

  • Page 12: Specifi Cations

    Fuel Type #2 Diesel Fuel Fuel Tank Capacity 129 gal. (490 liters) Fuel Consumption 23.0 gal. (87.3 L)/hr at full load Battery 12V-200 Ah x 2 PAGE 12 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 13: Dimensions

    31.89 in. (810 mm) 181.10 in. (4,600 mm) 18.11 in. (685 mm) 82.68 in. (2,100 mm) 22.24 in. (565 mm) 55.12 in. (1,400 mm) 31.89 in. (810 mm) DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 13...

  • Page 14: Installation

    INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 15 NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 15...

  • Page 16: General Information

    Use the cable selection chart (Table 6) as a Eight output terminal lugs (3Ø power)  guide for selecting proper extension cable size. Battery Charger (Optional)  Water Heater (Optional) PAGE 16 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 17: Major Components

    Fuel Tank Assembly Engine and Radiator Assembly Generator Assembly Battery Assembly Generator Control Panel Assembly Circuit Breaker Assembly Engine Operating Panel Assembly Figure 3. Major Components DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 17...

  • Page 18: Generator Control Panel

    This switch does not effect the generator the Over Speed Protection mode. output in any fashion, it is for current reading only. PAGE 18 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 19 — Indicates the engine is running at an unsafe speed. This is considered a major fault.  Engine Running — Indicates that engine is running at a safe operating speed. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 19...

  • Page 20: Engine Operating Panel

    OFF position. DO lamp should remain OFF. When the NOT turn this switch during normal operation, it could Auto-OFF/Reset-Manual switch is set cause damage to the electrical equipment. PAGE 20 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 21 NOTES DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 21...

  • Page 22: Output Terminal Panel Familiarization

    Two (2) GFCI Circuit Breakers @ 20 amps  Eight (8) Output Terminal Lugs ( U, V, W, O, Ground) Figure 6. Output Terminal Panel PAGE 22 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 23 These receptacles can only be accessed when the voltage selector switch is placed in the single- phase 240/120 position. Figure 8. 120/240V Twist-Lock Auxiliary Receptacles DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 23...
  • Page 24 1000A main circuit breaker is provided. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine. Figure 11. Over Current Relay Figure 10. Connecting Loads PAGE 24 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 25: Load Application

    1800 3600 150 ft. 100 ft. 65 ft. transfer switch. 2400 4800 125 ft. 75 ft. 50 ft. CAUTION: Equipment damage can result from low voltage DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 25...

  • Page 26: Generator Outputs

    Table 7. Voltages Available Three Phase 208V 220V 240V 416V 440V 480V (Switchable) Single Phase 120V 127V 139V 240V 254V 277V (Switchable) PAGE 26 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 27: Gauge Reading

    W-U position and the AC Ammeter Change-Over Switch (Figure 16) to the U or W position to read the output on the selected leg. Figure 13. Voltage Change-Over Board 240V Confi guration DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 27...

  • Page 28: Output Terminal Panel Connections

    Figure 19. Connect the load wires to the UVWO terminals as shown in Figure 22. Figure 19. UVWO Terminal Lugs 1Ø-120V Figure 22. UVWO Terminal Lugs Connections PAGE 28 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 29: Output Terminal Panel Connections

    Connections ALWAYS make sure that the connections to the UVWO terminals are secure and tight. The possibility of arcing exists, that could cause a fi re. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 29...

  • Page 30: Inspection/Setup

    API Service Classifi cation CC/SD  API Service Classifi cation CC/SE  API Service Classifi cation CC/SF Table 11. Recommended Motor Oil Figure 28. Internal Fuel Tank System PAGE 30 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 31 ONLY use #2 diesel fuel when refueling. DO NOT OVERFILL fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 32). Figure 32. Fuel Expansion DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 31...
  • Page 32 Freezing Point Vol % Anti-Freeze °C °F NOTICE When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%. PAGE 32 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 33 Tighten all hose clamps and check hoses for leaks. Figure 34. Battery Connections If any hose (fuel or oil) lines are defective replace them immediately. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 33...

  • Page 34: Generator Start-Up Procedure (Manual)

    LED on the MPEC unit (Figure 41) is ON (lit) after the engine has been started. Figure 36. Engine Enclosure Doors Figure 41. Engine Running LED (ON) PAGE 34 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 35 28 to 85 The generator will run until manually stopped or an psi. (193~586 kPa). abnormal condition occurs. Figure 46. Oil Pressure Gauge DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 35...

  • Page 36: Generator Start-Up Procedure (Auto Mode)

    NOTICE When the MPEC control switch is placed in the AUTO position, the engine glow plugs will be warmed and the engine will start automatically. PAGE 36 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 37: Generator Shut-Down Procedures

    OFF (not lit). Remove all loads from the generator. Inspect entire generator for any damage or loosening of components that may have occurred during operation. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 37...

  • Page 38: Maintenance

    RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator. PAGE 38 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 39 See the ISUZU Engine Manual for details. Figure 57. Fuel Tank Cleaning DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 39...
  • Page 40 This generator can be optionally equipped with two 120 could cause serious burns from water or VAC, 20 amp input receptacles located on the output steam. terminal panel. PAGE 40 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 41: Maintenance

    To ensure adequate starting capability, always have power applied to the generator's internal battery charger. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 41...

  • Page 42: Trailer Maintenance

    Application — Indicates which units can be employed on a particular trailer. Coupler — Type of hitch used on the trailer for towing. PAGE 42 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 43 Brake lining thickness incorrect or not adjusted correctly? linings. Dragging Brakes Replace rubber parts Enough brake fl uid or correct fl uid? fi ll with dot 4 fl uid. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 43...
  • Page 44 Incorrect toe-in. Align wheels. Check bearing adjustment Cupping Out-of-balance. and balance tires. Wheel lockup and Avoid sudden stops when Flat Spots tire skidding. possible and adjust brakes. PAGE 44 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 45: Trailer Maintenance

    20-25 50-60 90-120 16" 20-25 50-60 90-120 Figure 62. Wheel Lug Nuts Tightening Sequence NOTICE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 45...

  • Page 46: Trailer Wiring Diagram

    TRAILER WIRING DIAGRAM Figure 63. Trailer/Towing Vehicle Wiring Diagram PAGE 46 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 47: Generator Wiring Diagram

    GENERATOR WIRING DIAGRAM Figure 64. Generator Wiring Diagram DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 47...

  • Page 48: Engine Wiring Diagram

    ENGINE WIRING DIAGRAM Figure 65. Engine Wiring Diagram PAGE 48 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 49: Controller Wiring Diagram

    CONTROLLER WIRING DIAGRAM Figure 66. Controller Wiring Diagram DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 49...

  • Page 50: Troubleshooting (Generator)

    Over current? Confi rm load requirements and reduce. Circuit Breaker Tripped Defective circuit breaker? Check and replace. Over current Relay actuated? Confi rm load requirement and replace. PAGE 50 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 51: Troubleshooting (Engine Controller)

    Refer to dealer. Magnetic pick up out of adjustment? Adjust magnetic pick up. Loss of MPU light(s) or on. Magnetic pick up dirty? Clean magnetic pick up. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 51...

  • Page 52: Troubleshooting (Diagnostic Lamp)

    “ON” position, the engine will not be stopped even if the starter switch is turned to the “OFF” position. In such case, turn the diagnostic switch to the “OFF” position. PAGE 52 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 53 NOTES DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 53...

  • Page 54: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 54 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

  • Page 55: Suggested Spare Parts

    1....0601808804 ..CIRCUIT BREAKER 2P 50A 2....LY2DUS24VDC ..RELAY NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 55...

  • Page 56: Component Drawings Generator Assembly

    GENERATOR ASSY. 1-4B 1-4A 6-6A PAGE 56 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 57 END BRACKET C3138000003 FIELD ASSY. EXCITER 0012110080 HEX HEAD BOLT 0042610000 WASHER, LOCK 0041210000 WASHER, FLAT 0017112045 HEX HEAD BOLT C3154300104 BEARING COVER C3154300004 BEARING GASKET DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 57...
  • Page 58 GENERATOR ASSY. (CONTINUED) PAGE 58 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 59 HEX HEAD BOLT 0042512000 WASHER, LOCK C3132300014 FAN COVER 0010106030 HEX HEAD BOLT 0041206000 WASHER, FLAT 0601815000 0605000061 RUBBER SUSPENSION 0030016000 HEX NUT 0040016000 WASHER, LOCK DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 59...

  • Page 60: Engine Operating Panel Assembly

    ENGINE OPERATING PANEL ASSY. PAGE 60 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 61 0602021702 PACKING 0602122272 OIL PRESSURE UNIT M9200100004 ADAPTER OIL PRESSURE UNIT 0130200000 STREET ELBOW 8943998582 ADAPTER ............1 ....REPLACES P/N 0602020220 1096301410 PACKING .............1 ....REPLACES P/N 0602021701 DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 61...

  • Page 62: Control Box Assembly

    CONTROL BOX ASSY. PAGE 62 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 63 MACHINE SCREW 8980056310 STARTER RELAY ..........1 ....REPLACES P/N 0602201401 0016906016 HEX HEAD BOLT 8980137900 RELAY ............. 2 ....REPLACES P/N 0602202682 0027105010 MACHINE SCREW DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 63...
  • Page 64 CONTROL BOX ASSY. (CONTINUED) PAGE 64 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 65 FUSE, 15A 0601802149 FUSE, 10A 0027103020 MACHINE SCREW C3358201704 FUSE HOLDER ASSY. 0601806644 FUSE, 30A 0601802410 FUSE HOLDER BRACKET 0017106016 HEX HEAD BOLT 0601815153 TERMINAL BLOCK DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 65...
  • Page 66 CONTROL BOX ASSY. (CONTINUED) PAGE 66 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 67 CONTROL BOX SIDE PANEL 0017108020 HEX HEAD BOLT C3213400604 CONTROL BOX PANEL 0017108020 HEX HEAD BOLT 0017110035 HEX HEAD BOLT 0207010000 HEX NUT 0601806640 FUSE, 65A DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 67...

  • Page 68: Engine And Radiator Assembly

    ENGINE AND RADIATOR ASSY. PAGE 68 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 69 0605515213 HOSE BAND C3310500303 INTER COOLER HOSE 0605515238 HOSE BAND 0605515239 HOSE BAND 0602046539 AIR CLEANER 0602046628 AIR CLEANER OUTER ELEMENT 0602046629 AIR CLEANER INNER ELEMENT DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 69...
  • Page 70 ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 70 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 71 0602120465 PICK UP TACHOMETER 8980305320 BLOWBY FILTER ELEMENT ......1 ....REPLACES P/N 0602044210 C3357200002 ENGINE WIRE HARNESS 1136714740 FAN BELT ............3 ....REPLACES P/N 0602015252 1802200140 BOOST SENSOR DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 71...

  • Page 72: Output Terminal Assembly

    OUTPUT TERMINAL ASSY. THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 72 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 73 COVER 0019208020 HEX HEAD BOLT C2237102403 OUTPUT TERMINAL COVER 0019210030 HEX HEAD BOLT 0845054204 COLLAR 0805015604 STAY RUBBER C2237101504 COVER C2237400104 BRACKET 0019206020 HEX HEAD BOLT DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 73...

  • Page 74: Battery Assembly

    BATTERY ASSY. PAGE 74 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 75 TERMINAL CAP (+) 0845041004 TERMINAL CAP (-) 0017114025 HEX HEAD BOLT 0040514000 TOOTHED WASHER 0017110025 HEX HEAD BOLT 0040510000 TOOTHED WASHER 0017112025 HEX HEAD BOLT 0040512000 TOOTHED WASHER DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 75...

  • Page 76: Muffler Assy

    MUFFLER ASSY. PAGE 76 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 77 HEX HEAD BOLT 0030016000 HEX NUT 0042516000 WASHER, LOCK 0041616000 WASHER, FLAT C3333302104 BRACKET 0017108020 HEX HEAD BOLT 0602326065 U- BOLT C3331300404 COVER 0019208020 HEX HEAD BOLT DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 77...

  • Page 78: Fuel Tank Assembly (S/N 3813334 & Below)

    FUEL TANK ASSY. (S/N 3813334 AND BELOW) PAGE 78 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 79 T-JOINT, 1/2” 0130206000 STREET ELBOW, 1/2” 0602022209 HOSE JOINT 0191402500 SUCTION HOSE 0191400600 SUCTION HOSE 0191400500 SUCTION HOSE 0191402800 SUCTION HOSE 0191405300 RETURN HOSE 0605515132 HOSE BAND DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 79...

  • Page 80: Fuel Tank Assembly (S/N 3813335 & Above)

    FUEL TANK ASSY. (S/N 3813335 AND ABOVE) PAGE 80 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 81 BRACKET ..........1...S/N 3813335 AND ABOVE 0019208020 HEX HEAD BOLT ........2...S/N 3813335 AND ABOVE 0131506000 NIPPLE 1/2” ..........2...S/N 3813335 AND ABOVE 0130206000 STREET ELBOW 1/2” ........2...S/N 3813335 AND ABOVE DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 81...

  • Page 82: Enclosure #1 Assembly

    ENCLOSURE #1 ASSY. THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 82 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 83 COVER 0019204020 HEX HEAD BOLT 0019208020 HEX HEAD BOLT C3463500204 GUTTER 0019208020 HEX HEAD BOLT 0019210025 HEX HEAD BOLT 0019116025 HEX HEAD BOLT 0042416000 HEX NUT DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 83...

  • Page 84: Enclosure #2 Assembly

    ENCLOSURE #2 ASSY. THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 84 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 85 C3493500304 LINING C3464501704 ROOF PANEL COVER C3494502204 LINING 0017108020 HEX HEAD BOLT 0019208020 HEX HEAD BOLT C3463500304 GUTTER 0092108020 HEX HEAD BOLT 0019210025 HEX HEAD BOLT DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 85...

  • Page 86: Enclosure #3 Assembly

    ENCLOSURE #3 ASSY. THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 86 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 87 DUCT C3493401704 LINING C3453500004 PANEL C3493401704 LINING 0019208016 HEX HEAD BOLT 0207006000 HEX NUT B9114000002 DOOR HANDLE 0825007362 DOOR HANDLE 0021806015 MACHINE SCREW 0030006000 HEX NUT DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 87...
  • Page 88 ENCLOSURE #3 ASSY. (CONTINUED) THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 88 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 89 0845045004 WASHER 0845047005 HINGE 0845045004 WASHER 0019208020 HEX HEAD BOLT 0601850097 STOPPER 0025408025 MACHINE SCREW 0845031504 0019108065 HEX HEAD BOLT 042308000 WASHER, LOCK 0042408000 WASHER, FLAT DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 89...

  • Page 90: Rubber Seals Assembly

    RUBBER SEALS ASSY. PAGE 90 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 91 RUBBER SEAL 0228900790 RUBBER SEAL 0229201340 RUBBER SEAL 0221200795 RUBBER SEAL 0228801250 RUBBER SEAL 0229200560 RUBBER SEAL 0229201230 RUBBER SEAL 0228100120 RUBBER SEAL 0228100510 RUBBER SEAL DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 91...

  • Page 92: Nameplate And Decals Assembly

    NAMEPLATE AND DECALS ASSY. PAGE 92 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 93 DECAL : WARNING ELECTRIC SHOCK HAZARD ..1 ....B93110050 C0551000404 DECAL : 3- PHASE OUTPUT TERMINAL ....1 ....C05100040 C1551000803 DECAL : RECEPTACLE & CIRCUIT BREAKER ..1 ....C15100080 DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 93...
  • Page 94 NAMEPLATE AND DECALS ASSY. (CONTINUED) PAGE 94 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 95 STRIPE C3561100203 STRIPE C4561102204 STRIPE C3561101603 STRIPE C3561100803 STRIPE C3561101703 STRIPE 9-10 C3561101003 STRIPE 9-11 C5561100204 STRIPE 9-12 C9504000304 DECAL : CAUTION ..........1 ...... C90400030 DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 95...

  • Page 96: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. at the time of any price change. PAGE 96 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
  • Page 97 NOTES DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 97...
  • Page 98 © COPYRIGHT 2008, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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