Weber SP 200 LP Owner's Manual
Weber SP 200 LP Owner's Manual

Weber SP 200 LP Owner's Manual

Lp gas barbecue

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®
Owner's Manual
WARNING: Follow all leak check
procedures carefully in this manual prior
to barbecue operation. Do this even if
barbecue was dealer assembled.
NOTICE TO INSTALLER: These
instructions must be left with the owner and
the owner should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING: Do not try to light this
appliance without reading "Lighting"
instructions section of this manual.
SP-200
®
LP Gas Barbecue
Serial Number
Please use this number in registering your warranty
and any correspondence with the factory.
E
F
National
PROPANEGAS
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shall
not be stored in the vicinity of this
or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call
your gas supplier or your fire
department.
®
gama
Association
6268401
10/94

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Summary of Contents for Weber SP 200 LP

  • Page 1 SP-200 LP Gas Barbecue ® ® Owner’s Manual Serial Number Please use this number in registering your warranty and any correspondence with the factory. ® gama National PROPANEGAS Association WARNING: Follow all leak check FOR YOUR SAFETY 1. Do not store or use gasoline or other procedures carefully in this manual prior flammable vapors and liquids in the to barbecue operation.
  • Page 2: Warnings

    Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using. See instructions in this manual for correct procedures.
  • Page 3: Warranty & Patents

    There are no other express warrants except as warrants to the ORIGINAL PURCHASER of set forth herein and any applicable implied this Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the...
  • Page 4: Patents And Trademarks

    , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964;...
  • Page 5: Table Of Contents

    IMPORTANT NEW FEATURES: c) Rapid read thermometer for precision cooking measures grill temperature, and can be removed Your Weber Gas Barbecue is equipped with a new and inserted into the food. and improved LP tank connection, that has d) Heavy gauge steel Flavorizer Bars distribute heat additional safety features.
  • Page 6: General Instructions

    LP tank stored outdoors in a well-ventilated space. The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio. LP tanks must be stored outdoors in a well- Portability means you can take your Weber Gas ventilated area out of the reach of children.
  • Page 7: Assembly

    While we give much attention to our products, unfor- Bottom tray tunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner’s manual and serial number of the barbecue available for reference.
  • Page 8 Control panel Right frame Front panel Caster frame Left frame Two casters Wheel frame Two cooking grates Two frame connectors Warming rack Tank panel assembly Thermometer Five long Flavorizer Bars Support rod Eight short Flavorizer Bars Fuel scale assembly Two wheels Catch pan holder Two aluminum drip pans Manifold bracket...
  • Page 9 Check contents of hardware packs Fourteen 1/4 inch nylon washers (actual size) Three burner control knobs 1/4-20 keps nut 1/4-20 x 1 1/4 inch bolt Three tool holders (actual size) 1/4-20 hex nut (actual size) Five tubing plugs (two are spares) Two hair pin cotters Two wheel hubcaps (actual size)
  • Page 10 Tap on one hubcap. the boxes) to protect the finish during frame assembly. Put one wheel on the axle, WEBER side toward the hubcap. Slide the axle through the frame. Add the other Put the frame pieces so the leg tabs are up. Put the wheel, WEBER side out.
  • Page 11 Step 4 Step 5 Continue frame assembly Complete frame assembly You will need: frame assembly, wheel frame assembly, You will need: partial frame assembly, two frame front panel, caster frame, four 1/4-20 x 1/2 inch bolts, connectors, four 1/4-20 x 2 inch bolts, four nylon four nylon washers and a 7/16 inch wrench.
  • Page 12 Step 7 Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a Add cooking box safety precaution we recommend you check the burner alignment: You will need: frame assembly, cooking box assembly, 1/4-20 x 2 inch bolt, 1/4 inch nylon washer, 1/4-20 keps a) Do the valves fit into the ends of the burners? nut, pliers and a 7/16 inch wrench.
  • Page 13 Step 8 Step 9 Install tank panel assembly Install manifold bracket You will need: tank panel assembly, 1 1/4 inch bolt, You will need: manifold bracket 1/4-20 hex nut, 1/4 inch nylon washer and a 7/16 inch wrench. Hook the bracket onto the manifold at the center burner valve.
  • Page 14 Step 10 Step 11 Add fuel scale Install igniter You will need: fuel scale, two 1/4-20 wing nuts and two Note - The igniter wires are already attached to the Gas nylon washers. Catcher Ignition Chamber and the igniter. This was done to factory test the ignition system.
  • Page 15 If the tank manufacturer has not resolved the issue valve.) One series of tanks mounts with the valve facing to your satisfaction, then call Weber-Stephen Products the front. The other tanks mount with the valve facing Co., Customer Service Center.
  • Page 16 Step 14 Route the hose so it will not interfere with the scale indicator rod. Check that all burner valves are off The hose and regulator are connected in the following You will need: one burner control knob. manner: Valves are shipped in the OFF position, but you should Slide back the collar of the quick disconnect on the tank check to be sure.
  • Page 17 When leak checks are complete, turn gas supply OFF at been flame tested. As a safety precaution you should the source and rinse connections with water. recheck all fittings for leaks before using your Weber Genesis Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting.
  • Page 18 Step 17 Step 18 Install the bottom tray Install Flavorizer Bars and Cooking Grates You will need: bottom tray, catch pan holder, catch pan You will need: five long Flavorizer Bars, eight short and one drip pan. Flavorizer Bars and two cooking grates. Set the long Flavorizer Bars side to side in the lower position, then set the short Flavorizer Bars front to back in the upper position in the cooking box.
  • Page 19 Step 19 Step 20 Install the lid Install tool holders, control panel and burner control knobs You will need: lid, two hinge pins and two hair pin cotters. You will need: three tool holders, control panel and three Set the lid in place from the rear of the barbecue. Close burner control knobs.
  • Page 20 Step 21 Insert one end of the hinge rod into the hole in the frame. Figure 27 (a). Install swing table Insert the other end into the hole in the swing table end You will need: swing table assembly, support rod, bracket.
  • Page 21 Step 22 Complete accessory installation You will need: two work tables, accessory rack, warming rack, thermometer, three tubing plugs and a hammer. Set the work tables onto the left and right side rails. Figure 28 (a). Set the accessory rack in place between the two frame connectors.
  • Page 22: Operating Instructions

    Replace using only Weber authorized or death. replacement manifold assembly. Order from Weber- Stephen Products Co., Customer Service Center or...
  • Page 23 Manual Lighting DANGER Failure to open lid while igniting the WARNING: Do not lean over open barbecue. Keep barbecue, or not waiting 5 minutes to your face and body at least one foot away from the matchlight hole when lighting the barbecue. allow the gas to clear if the barbecue does not light, may result in an explosive flame- 6) Push Front burner control knob down and turn to...
  • Page 24: Cooking

    (MOM) (FRONT at medium, obstruct the flow of combustion or ventilation air. CENTER off, and BACK at medium). See your Weber The Spider Stopper Guards should also be checked cookbook for detailed cooking instructions.
  • Page 25: Lp Tank Information

    Refilling the LP tank Connecting the LP tank WARNING: Make sure that the LP tank valve is We suggest that you refill before the fuel scale indicator closed. Close by turning clockwise. reaches “E.” DANGER Note - If you run out of fuel, check the indicator setting and/or adjust the fuel scale indicator setting with the Do not use an open flame to check for scale setting wing nut while the tank is empty so you do...
  • Page 26 If leak does not stop, turn off the gas and contact valve. Figure 5 (a). Push the male fitting of the Weber-Stephen Customer Service. Do not use the regulator into the quick disconnect, and maintain barbecue.
  • Page 27: Safe Handling Tips For Lp Gas

    The LP tank and connections supplied with your Liquid Propane (LP) gas is a petroleum product as Weber Gas Barbecue have been designed and are gasoline and natural gas. LP gas is a gas at tested to meet government, American Gas regular temperatures and pressures.
  • Page 28: Annual Maintenance

    If a leak persists after retightening the fitting, turn found to be damaged in any way, do not use the OFF the gas. DO NOT OPERATE THE BARBECUE. barbecue. Replace using only Weber authorized Contact Weber-Stephen Customer Service. replacement manifold assembly. Order from Weber- c) Valves to manifold connection.
  • Page 29: General Maintenance

    Weber Spider Stopper Guards for the correct air and gas mixture. The correct flame Your Weber Gas Barbecue, as well as any outdoor gas pattern is shown in Figure 11. appliance, is a target for spiders and other insects. They...
  • Page 30 Figure 17 Guide screw CAUTION: If the Spider Stopper Guards do not fit tightly, contact Weber-Stephen Customer Service. CAUTION: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. (See Step "Check for gas leaks".)
  • Page 31 (button) down, and returns to the up position. Check to see if the igniter is loose in the frame. Tighten if necessary; see Step “Install igniter” for correct procedure. If the Crossover Ignition System still fails to light, contact Weber-Stephen Customer Service.
  • Page 32: Troubleshooting

    Fuel scale shows that there is gas in the Check adjustment of fuel scale. Fuel scale must be adjusted LP tank, but tank is empty. with an empty tank. If the problem cannot be corrected using these methods, please contact Weber-Stephen Customer Service.
  • Page 34 9-10 14, 10 55-59 60-61 19, 20 25 26 27 28 29...
  • Page 35: Parts Listing

    Have your owner’s manual and serial number Products Company by phone or mail. of the barbecue available for reference. Note - Do not return parts to Weber-Stephen Products Weber-Stephen Products Company Co. without first contacting the Customer Service Customer Service Center Center by mail or phone.
  • Page 36 INAL HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly.

This manual is also suitable for:

Sp-200

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