Weber SP 200 NG Owner's Manual
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Weber SP 200 NG Owner's Manual

Weber SP 200 NG Owner's Manual

Owner manual
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®
Owner's Manual
WARNING: Follow all leak check
procedures carefully in this manual prior
to barbecue operation. Do this even if
barbecue was dealer assembled.
NOTICE TO INSTALLER: These
instructions must be left with the owner
and the owner should keep them for
future use.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
SP-200
®
Natural Gas Barbecue
Serial Number
Please use this number in registering your warranty
and any correspondence with the factory.
WARNING: Do not try to light this
appliance without reading "Lighting"
instructions section of this manual.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call
your gas supplier or your fire
department.
®
gama
62720
10/94

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Summary of Contents for Weber SP 200 NG

  • Page 1 SP-200 Natural Gas Barbecue ® ® Owner’s Manual Serial Number Please use this number in registering your warranty and any correspondence with the factory. ® gama WARNING: Do not try to light this WARNING: Follow all leak check appliance without reading "Lighting" procedures carefully in this manual prior instructions section of this manual.

  • Page 2: Warnings

    Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using. See instructions in this manual for correct procedures.

  • Page 3: Warranty & Patents

    There are no other express warrants except as warrants to the ORIGINAL PURCHASER of set forth herein and any applicable implied this Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the...

  • Page 4: Patents And Trademarks

    , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964;...

  • Page 5: Table Of Contents

    Contents WARNINGS ..............2 Warranty & Patents..........3-4 General Instructions............ 6 Assembly ............... 7-20 Operating Instructions Lighting ............21-22 Cooking ............23 Storage and/or Nonuse ........23 Cleaning ............23 Troubleshooting & Maintenance Troubleshooting ..........24 Annual Maintenance ........25 General Maintenance........

  • Page 6: General Instructions

    The gas must be turned OFF at the natural gas can grill, barbecue, roast and bake with results that are supply when the Weber Gas Barbecue is not in use. difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor"...

  • Page 7: Assembly

    While we give much attention to our products, unfor- Two work tables tunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner’s manual and serial number of the barbecue available for reference.
  • Page 8 Control panel Right frame Front panel Caster frame Left frame Two casters Wheel frame Two cooking grates Two frame connectors Warming rack Five long Flavorizer Bars Thermometer Eight short Flavorizer Bars Two wheels Support rod Two aluminum drip pans Catch pan holder Catch pan Manifold bracket Axle...
  • Page 9 Check contents of hardware packs Eleven 1/4 inch nylon washers (actual size) Three burner control knobs 1/4-20 keps nut Three tool holders Two hair pin cotters Five tubing plugs Swing table end bracket (two are spares) Two wheel hubcaps (actual size) Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size)
  • Page 10 Tap on one hubcap. the boxes) to protect the finish during frame assembly. Put one wheel on the axle, WEBER side toward the hubcap. Slide the axle through the frame. Add the other Put the frame pieces so the leg tabs are up. Put the wheel, WEBER side out.
  • Page 11 Step 4 Step 5 Continue frame assembly Complete frame assembly You will need: frame assembly, wheel frame assembly, You will need: partial frame assembly, two frame front panel, caster frame, four 1/4-20 x 1/2 inch bolts, connectors, four 1/4-20 x 2 inch bolts, four nylon four nylon washers and a 7/16 inch wrench.
  • Page 12 Step 7 Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a Add cooking box safety precaution we recommend you check the burner alignment: You will need: frame assembly, cooking box assembly, 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, a) Do the valves fit into the ends of the burners? pliers and a 7/16 inch wrench.
  • Page 13 Step 8 Step 9 Install igniter Install manifold bracket Note - The igniter wires are already attached to the Gas You will need: manifold bracket Catcher Ignition Chamber and the igniter. This was done Hook the bracket onto the manifold at the center burner to factory test the ignition system.

  • Page 14: Install Gas Supply

    Step 10 Typical natural gas supply installation. Figure 11. Gas supply Install gas supply Inside wall General Specifications for Piping Note - Contact your local municipality for building Outside wall codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must Shut off conform to the latest edition of ANSI Z223.1.
  • Page 15 Step 11 Step 12 Check that all burner valves are off Connect flexible hose to manifold You will need: one burner control knob. You will need: the 12 foot natural gas supply hose and a 3/4 inch wrench. (Valves are shipped in the OFF position, but you should check to be sure.) Put the knob on each valve.
  • Page 16 When leak checks are complete, turn gas supply OFF at been flame tested. As a safety precaution you should the source and rinse connections with water. recheck all fittings for leaks before using your Weber Genesis Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting.
  • Page 17 Step 14 Step 15 Install the bottom tray Install Flavorizer Bars and Cooking Grates You will need: bottom tray, catch pan holder, catch pan You will need: five long Flavorizer Bars, eight short and one drip pan. Flavorizer Bars and two cooking grates. Set the long Flavorizer Bars side to side in the lower position, then set the short Flavorizer Bars front to back in the upper position in the cooking box.
  • Page 18 Step 16 Step 17 Install the lid Install tool holders, control panel and burner control knobs You will need: lid, two hinge pins and two hair pin cotters. You will need: three tool holders, control panel and three Set the lid in place. Align the hinges at the rear of the burner control knobs.
  • Page 19 Step 18 Insert one end of the hinge rod into the hole in the frame. Figure 24 (a). Install swing table Insert the other end into the hole in the swing table end You will need: swing table assembly, support rod, bracket.
  • Page 20 Step 19 Complete accessory installation You will need: work table, accessory rack, warming rack, thermometer, three tubing plugs and a hammer. Set the work tables onto the left and right side rails. Figure 25 (a). Set the accessory rack in place between the two frame connectors.

  • Page 21: Operating Instructions

    Note - Always light the FRONT burner first. The other found to be damaged in any way, do not use the burners ignite from the FRONT burner. barbecue. Replace using only Weber authorized replacement hose. Order from Weber-Stephen Products Co., Customer Service Center or To Extinguish authorized dealer.

  • Page 22: Lighting

    Manual Lighting WARNING: If the burner does not light, turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a DANGER match. Failure to open lid while igniting the barbecue, or not waiting 5 minutes to 7) After the FRONT burner is lit you can turn on the allow the gas to clear if the barbecue does...

  • Page 23: Cooking

    OFF postion. When You can adjust the FRONT, CENTER and BACK the Weber Gas Barbecue is stored indoors, the gas burners as desired. The control settings High (H), supply MUST BE DISCONNECTED.

  • Page 24: Troubleshooting & Maintenance

    It cannot “peel.” What you are "Periodic Cleaning".) seeing is baked on grease that has turned to carbon and is flaking off. THIS IS NOT A DEFECT. If the problem cannot be corrected using these methods, please contact Weber-Stephen Customer Service.

  • Page 25: Annual Maintenance

    OFF the gas. DO NOT OPERATE THE BARBECUE. found to be damaged in any way, do not use the Contact Weber-Stephen Customer Service. barbecue. Replace using only Weber authorized b) Valves to manifold connections. Figure 3 (b). replacement hose. Order from Weber-Stephen Products Co., Customer Service Center or...

  • Page 26: General Maintenance

    4. One or more of the burners do not ignite. Replacing Main Burners DANGER a) Your Weber Gas Barbecue must be OFF and cool. Failure to correct these symptoms may b) Turn gas OFF at source. result in a fire which can cause serious...
  • Page 27 d) Unlatch the Spider Stopper Guards and remove. g) Lift and twist the burner assembly slightly, to Figure 9. separate the crossover tube from the burners. Figure 12. Remove the burners from the cooking box. Crossover tube Figure 12 Figure 9 h) To reinstall burners, reverse steps c) through g).
  • Page 28 (button) down, and returns to the up position. Check to see if the igniter is loose in the frame. Tighten if necessary; see Step “Install igniter” for correct procedure. If the Crossover Ignition System still fails to light, see Section "Manual Lighting", and contact Weber-Stephen Customer Service.
  • Page 30 13-14 49-53 19-20 25 26...

  • Page 31: Parts Listing

    Products Company by phone or mail. Have your owner’s manual and serial number of the barbecue available for reference. Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Weber-Stephen Products Company Center by phone or mail. Returning the part may not be Customer Service Center necessary.
  • Page 32 INAL HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly.

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