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EAU10041 AWARNING The engine exhaust from this product contains chemicals known State of California to cause cancer, birth defects or other reproductive harm. YAMAHA LIT-CALIF-65-01...
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INTRODUCTION EAU10090 Congratulations on your purchase of the Yamaha CP250W. This model is the result of Yamaha’s vast experience in the pro- duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli- ability that have made Yamaha a leader in these fields.
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• This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub- sequently sold. • Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual.
TABLE OF CONTENTS SAFETY INFORMATION OPERATION AND IMPORTANT Accessories and replacement RIDING POINTS parts 6-27 Further safe-riding points Location of important labels Starting the engine Front and rear brake lever free Starting off play 6-27 DESCRIPTION Acceleration and deceleration Adjusting the rear brake lock lever Left view Braking cable...
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TABLE OF CONTENTS Troubleshooting charts 6-42 SCOOTER CARE AND STORAGE Care Storage SPECIFICATIONS CONSUMER INFORMATION Identification numbers Reporting safety defects Scooter noise regulation Maintenance record YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY YAMAHA EXTENDED SERVICE (Y.E.S.)
A SAFETY INFORMATION TIONS. • Many accidents involve inexperi- EAU10261 enced operators. In fact, many op- SCOOTERS ARE SINGLE TRACK Safe riding erators who have been involved in VEHICLES. THEIR SAFE USE AND • Always make pre-operation accidents do not even have a cur- 1 1 OPERATION DEPENDENT checks.
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A SAFETY INFORMATION • Always signal before turning or ries. The use of a safety helmet is the approved by Yamaha, or the removal of changing lanes. Make sure that single most critical factor in the preven- original equipment, may render the other motorists can see you.
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Gasoline and exhaust gas lightweight as possible and this scooter. Since Yamaha cannot test should be kept to a minimum. • GASOLINE IS HIGHLY FLAMMA- all other accessories that may be avail- • Bulky or large accessories may...
A SAFETY INFORMATION • Take care not to spill any gaso- sene heater, or near an open EAU10371 Further safe-riding points line on the engine or exhaust flame), otherwise it could catch • Be sure to signal clearly when fire. system when refueling.
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A SAFETY INFORMATION and ankle so they do not flap), and a bright colored jacket. • Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable.
A SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 2 3 4 9 10...
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A SAFETY INFORMATION CAUTION LOAD LIMIT • Cleaning with alkaline or 3 kg {7 lbs} acid cleaner, gasoline or solvent will damage 3TB-24877-A0 windshield. • Use neutral detergent. TIRE I N F O R M A T I O N Cold tire normal pressure should be set as follows.
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A SAFETY INFORMATION LOAD LIMIT A WARNING 2 kg {4 lbs} Improper loading can cause loss of control. Read owner’s manual for proper loading. 5RU-24877-A0, 3JJ-28446-A1 EMISSION HOSE ROUTING FUEL TANK THROTTLE BODY =—-ATMOSPHERE CANISTER 5RU-21686-00 LOAD LIMIT 3 kg {7 lbs} 3TB-24877-A0...
INSTRUMENT AND CONTROL FUNCTIONS sidestand is moved down. be switched off, which may result in EAU10460 Main switch/steering lock loss of control or an accident. Make sure that the vehicle is stopped be- EAU10660 fore turning the key to “OFF” or “LOCK”.
EAU11003 EAU11440 Indicator and warning lights Coolant temperature warning light a Yamaha dealer check the electrical “«£” circuit. This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool.
INSTRUMENT AND CONTROL FUNCTIONS the bottom segment of the fuel EAU38240 Multi-function display meter and fuel level warning indi- EWA12311 cator started flashing) A WARNING a self-diagnosis device • Be sure to stop the vehicle before • a clock making any setting changes to the •...
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INSTRUMENT AND CONTROL FUNCTIONS play between the various tripmeter, ECA11630 NOTE:. CAUTION: clock and odometer modes in the fol- The display cannot be changed back to lowing order: • Do not operate the engine “F TRIP” after pushing the “RESET” F TRIP -»...
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The oil change indicator may flash Oil change indicator “OIL” ber, and then have a Yamaha dealer when the engine is revved with the This indicator flashes at the initial 1000 check the vehicle.
INSTRUMENT AND CONTROL FUNCTIONS Right EAU12345 EAU12500 Handlebar switches Horn switch “ K?- ” Press this switch to sound the horn. Left EAU12660 Engine stop switch “ O / ^ ” Set this switch to “ O ” before starting the engine.
INSTRUMENT AND CONTROL FUNCTIONS EAU12900 EAU12950 EAU12962 Front brake lever Rear brake lever Rear brake lock lever 1. Front brake lever 1. Rear brake lever 1. Rear brake lock lever The front brake lever is located on the The rear brake lever is located on the This vehicle is equipped with a rear right handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS rear brake lock lever is applied. EAU13161 Fuel tank cap • To provide secure locking of the rear wheel, apply the rear brake le- To open the fuel tank cap ver first before moving the rear 1.
Fill the fuel tank to the bottom of the filler tube as shown. as well as to the exhaust system. EWA10880 Your Yamaha engine has been de- A WARNING signed to use regular unleaded gaso- Do not overfill the fuel tank, oth- •...
2. Insert the key into the main switch, containing methanol is not recom- eration. Make sure that the exhaust and then turn it counterclockwise mended by Yamaha because it can system has cooled down before do- to “OPEN”. cause damage to the fuel system or ve- ing any maintenance work.
INSTRUMENT AND CONTROL FUNCTIONS EAU38120 Adjusting the rider backrest The rider backrest can be adjusted to the two different positions shown. To close the seat 1. Rider backrest 1. Fold the seat down, and then push 2. Bolt it down to lock it in place. 3.
INSTRUMENT AND CONTROL FUNCTIONS EAU38140 EAU38131 EWA10160 Helmet holder Storage compartments A WARNING The helmet holder is located on the bot- Never ride with a helmet attached to Storage compartment A tom of the seat. A helmet holding cable the helmet holder, since the helmet is provided under the seat to secure a To open the storage compartment may hit objects, causing loss of con-...
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INSTRUMENT AND CONTROL FUNCTIONS Storage compartment C This storage compartment is also locat- ed under the seat. A helmet can be stored in this compartment. 1. Lock. 1. Storage compartment light switch “ -£(- / • ” 2. Lid NOTE: •...
INSTRUMENT AND CONTROL FUNCTIONS (4 lb) EAU38151 ECA15290 Trunk CAUTION: • Storage compartment B: 2 kg EWA14230 (4 lb) Keep the following points in mind A WARNING • Storage compartment C: 3 kg when using the storage compart- Improper loading or overloading can (7 lb) ments.
• It cuts the running engine when the sidestand is moved down. Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 A WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-16...
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The scooter should not be ridden until The scooter should not be ridden until The scooter should not be ridden until checked by a Yamaha dealer. checked by a Yamaha dealer. checked by a Yamaha dealer. checked by a Yamaha dealer.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
. If necessary, add recommended brake fluid to specified level. . Check hydraulic system for leakage. . Make sure that operation is smooth. . Check cable free play. Throttle grip 6-24, 6-31 . If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
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Chassis fasteners . Tighten if necessary. Instruments, lights, signals . Check operation. — and switches . Correct if necessary. . Check operation of ignition circuit cut-off system. Sidestand switch 3-15 . If system is defective, have Yamaha dealer check vehicle.
ECA11040 Consult a Yamaha dealer re- In order for the ignition circuit cut-off CAUTION: garding any control or function system to enable starting, the side-...
OPERATION AND IMPORTANT RIDING POINTS EAU16760 EAU16780 EAU16791 Starting off Acceleration and deceleration Braking 1. Close the throttle completely. NOTE: _ 2. Apply both front and rear brakes Before starting off, allow the engine to simultaneously while gradually in- warm up. creasing the pressure.
OPERATION AND IMPORTANT RIDING POINTS Rear cult. EAU16841 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow- ing material carefully.
PERIODIC MAINTENANCE AND MINOR REPAIR rapid engine wear may result. Con- EAU17271 EAU17301 PERIODIC MAINTENANCE sult a Yamaha dealer for proper Safety is an obligation of the owner. Pe- PROPER PERIODIC MAINTENANCE maintenance intervals. riodic inspection, adjustment and lubri- OF YOUR VEHICLE IS IMPORTANT...
. Replace if necessary. . Check the air cut-off valve, reed valve, and hose for dam- Air induction system age. . Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32162 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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• Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: _ From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
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PERIODIC MAINTENANCE AND MINOR REPAIR EAU38260 NOTE: • The air filter and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas. • Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18781 EAU38191 Removing and installing cowlings Cowling A The cowlings shown need to be re- To remove the cowling moved to perform some of the mainte- 1. Remove the bolts. nance jobs described in this chapter. Refer to this section each time a cowl- ing needs to be removed and installed.
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PERIODIC MAINTENANCE AND MINOR REPAIR Cowling B To remove the cowling 1. Remove the windshield by remov- ing the screws. To install the cowling 1. Cowling B Place the cowling in the original posi- tion, and then install the bolts. To install the cowling 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR Left 1. Screw 1. Cowling F 1. Floorboard mat 2. Quick fastener Right 1. Cowling H 1. Screw 1. Floorboard mat 2. Quick fastener To install the cowling 2. Remove the screws and the quick 3.
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PERIODIC MAINTENANCE AND MINOR REPAIR Cowling C To remove the cowling 1. Remove cowling F. 2. Remove the screws and bolts. 1. Tab To install the cowling 1. Place the cowling in the original position, and then install the screws and bolts. 2.
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PERIODIC MAINTENANCE AND MINOR REPAIR fasteners. To install the cowling 6. Pull the cowling slightly forward, 1. Place the cowling in the original and then pull it outward as shown. position, and then install the Left screws and the quick fasteners. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Close the trunk. 3. Remove the bolts, and then pull EAU38250 Checking the spark plug 3. Install storage compartment B. storage compartment C out. The spark plug is an important engine 4. Install cowling F or H. component, which is easy to check.
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Do not attempt to diagnose such Spark plug gap: problems yourself. Instead, have a 0.8-0.9 mm (0.031-0.035 in) Yamaha dealer check the vehicle. 2. Clean the surface of the spark plug 2. Check the spark plug for electrode gasket and its mating surface, and...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU36110 EAU38211 Canister Engine oil and oil filter element The engine oil level should be checked THROTTLE BODY FUEL TANK before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart and when the oil change in-...
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PERIODIC MAINTENANCE AND MINOR REPAIR cap with the spark plug wrench. 8. Install the engine oil filler cap cover by placing it in its original position. 9. Place the floorboard mat in the original position. To change the engine oil (with or without oil filter element replace- ment) 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR 4. Check the washer for damage and replace it if necessary. 1. Bolt 1. Oil filter element cover 2. Oil filter element cover 2. O-ring 3. Compression spring 1. Engine oil drain bolt 6. Remove and replace the oil filter 4.
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Hold the “OIL CHANGE” button Tightening torque: Recommended engine oil: pushed for at least three seconds. Oil filter element cover bolt: See page 8-1. 10 Nm (1.0 m·kgf, 7.2 ft·lbf) Oil quantity: Without oil filter element replace- ment: NOTE: 1.50 L (1.59 US qt) (1.32 Imp.qt)
The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmis- sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 EWA11310 Coolant A WARNING The coolant level should be checked Make sure that no foreign mate- • before each ride. In addition, the cool- rial enters the final transmission ant must be changed at the intervals case.
PERIODIC MAINTENANCE AND MINOR REPAIR coolant, have a Yamaha dealer EAU38111 Air filter element and check check the antifreeze content of hoses and V-belt case air filter the coolant as soon as possible, otherwise the effectiveness of element the coolant will be reduced.
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PERIODIC MAINTENANCE AND MINOR REPAIR ment installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. To clean the air filter check hoses 1. Remove cowling (See page 6-8.) 2. Check the hoses at the bottom of the air filter case for accumulated dirt or water.
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PERIODIC MAINTENANCE AND MINOR REPAIR Cleaning the V-belt case air filter el- necessary. ement 6. Install the V-belt case air filter ele- 1. Remove cowling (See ment by installing the screws. page 6-8.) 7. Install the V-belt air filter case cov- 2.
To prevent this note the following points regarding the 1??^ from occurring, the valve clearance specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure -W—TiT-/ ^ ^ ^ : urtrt maintenance and lubrication chart.
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Securely pack your heavi- ed wheel parts replacement should 3. Tire wear indicator est items close to the center of the be left to a Yamaha Service Techni- The tires must be checked before each vehicle, and distribute the weight cian.
• The wheel rims should be checked 130/70-13M/C 63P for cracks, bends, warpage or Manufacturer/model: damage before each ride. If any DUNLOP/D305 damage is found, have a Yamaha dealer replace the wheel. Do not 1. Valve stem nut EWA10580 A WARNING 2. Valve stem locknut attempt even the smallest repair to •...
Since Yamaha cannot con- trol the quality of accessories or parts manufactured by other compa- nies, Yamaha cannot be held liable There should be no free play at the for any consequences caused by brake lever ends. If there is free play,...
If there is air EWA10650 A WARNING in the hydraulic system, have a Yamaha dealer bleed the system be- If proper adjustment cannot be ob- fore operating the vehicle. Air in the tained as described, have a Yamaha hydraulic system will diminish the dealer make this adjustment.
EAU22390 EAU22580 Checking the front and rear Checking the brake fluid level peared, have a Yamaha dealer replace brake pads the brake pads as a set. Front brake The front and rear brake pads must be...
Changing the brake fluid ing it to become ineffective. lower the boiling point of the fluid Have a Yamaha dealer change the and may result in vapor lock. Before riding, check that the brake fluid brake fluid at the intervals specified in is above the minimum level mark and •...
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30...
If the centerstand or sidestand does fork must be checked as follows at the not move up and down smoothly, intervals specified in the periodic main- have a Yamaha dealer check or re- tenance and lubrication chart. pair it. To check the condition...
If any damage is found or the front fork does not operate smoothly, Securely support the vehicle so that have a Yamaha dealer check or re- there is no danger of it falling over. pair it. - , , , . , .
• Electrolyte is poisonous and To charge the battery dangerous since it contains sul- Have a Yamaha dealer charge the bat- furic acid, which causes severe tery as soon as possible if it seems to burns. Avoid any contact with have discharged.
PERIODIC MAINTENANCE AND MINOR REPAIR electrical accessories. have a Yamaha dealer EAU37401 Replacing the fuses charge your battery. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
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PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Radiator fan fuse: 10.0 A Auxiliary DC connector fuse: 1. Main fuse 1. Ignition fuse 10.0 A 2.
ECA10660 have a Yamaha dealer check it. 8. Install the cowling. CAUTION: 9. Have a Yamaha dealer adjust the Do not touch the glass part of the headlight beam if necessary. headlight bulb to keep it free from oil, otherwise the transparency of...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU38221 Replacing a front turn signal light bulb 1. Place the scooter on the center- stand. 2. Remove cowlings A and B. (See page 6-8.) 3. Remove the bolts, washers, and well nuts. 1. Rubber cover 1.
PERIODIC MAINTENANCE AND MINOR REPAIR clockwise. 15. Place the multi-function display EAU34260 Replacing a rear turn signal unit in the original position, and light bulb then install the washers, bolts and 1. Place the scooter on the center- well nuts. stand.
However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly.
The engine does not start. The engine does not start. Have a Yamaha dealer check the vehicle. Have a Yamaha dealer check the vehicle. Check the battery. Check the battery. 4. Battery...
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
SCOOTER CARE AND STORAGE ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- EAU26090 Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a scooter re- greaser off with water. id, antifreeze or electrolyte.
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6. Wax all painted surfaces. CAUTION: NOTE: 7. Let the scooter dry completely be- Do not use warm water since it in- Consult a Yamaha dealer for advice on fore storing or covering it. creases the corrosive action of the...
SCOOTER CARE AND STORAGE what products to use. fuel from deteriorating. EAU36560 Storage 3. Perform the following steps to pro- tect the cylinder, piston rings, etc. Short-term from corrosion. Always store your scooter in a cool, dry a. Remove the spark plug cap place and, if necessary, protect it and spark plug.
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SCOOTER CARE AND STORAGE pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one...
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SPECIFICATIONS High beam headlight: Fuel injection system fuse: 12 V, 55.0 W x 1 10.0 A Tail/brake light: Auxiliary DC connector fuse: 10.0 A Front turn signal/position light: Backup fuse: 12 V, 27 W/8.0 W x 2 10.0 A Rear turn signal light: 12 V, 21.0 W x 2 License plate light: 12 V, 5.0 W x 1...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26580 Scooter noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months...
YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha M o t o r C o r p o r a t i o n , U.S.A. hereby w a r r a n t s THE CUSTOMER'S RESPONSIBILITY under this war-...
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Cypress, California 90630 3. Each Yamaha Motorcycle dealer is held responsible for his setup, service and A t t e n t i o n : W a r r a n t y D e p a r t m e n t warranty repair work.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the YE.S. coverage you need.
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INDEX Front fork, checking 6-32 Fuel Acceleration and deceleration Rear brake lock lever Fuel tank cap Accessories and replacement parts 6-27 Rear brake lock lever cable, adjusting ..6-28 Fuses, replacing 6-35 Air filter element and check hoses and Rider backrest, adjusting 3-11 V-belt case air filter element 6-21...
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INDEX Vehicle identification number Warranty, extended Warranty, limited Wheel bearings, checking 6-34 Wheels 6-26...
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PROTECT YOUR INVESTMENT Use Genuine YAMAHA Parts And Accessories. See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual. YAMAHA YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.5-0.6x2 Q...