Xantrex PowerHub PH1800 Operator's Manual
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Xantrex PowerHub PH1800 Operator's Manual

Inverter/charger
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Summary of Contents for Xantrex PowerHub PH1800

  • Page 1 PH1800 Operator’s Guide PowerHub 1800...
  • Page 3 PowerHub 1800 Operator’s Guide...

  • Page 4: Contact Information

    Trademarks PowerHub 1800 is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

  • Page 5: Chapter 2 Contains Information On Operating The Powerhub 1800

    About This Guide Purpose The purpose of this Operator’s Guide is to provide procedures for installing the PowerHub 1800. Scope The Guide provides safety guidelines, detailed planning and setup information, and procedures for installing the inverter. It does not provide operational or troubleshooting information.
  • Page 6 You can find more information about this product by seeing the PowerHub 1800 Installation Guide (part number 975-0289-01-01). You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com. A French version of this document is available at www.xantrex.com.

  • Page 7: Important Safety Instructions

    Important Safety Instructions WARNING This chapter contains important safety and operating instructions. Read and keep this Operator’s Guide for future reference. WARNING: Limitations on use The PowerHub 1800 is not intended for use in connection with life support systems or other medical equipment or devices. 1.
  • Page 8 Safety PowerHub yourself may result in a risk of electrical shock or fire and will void your warranty. Internal capacitors remain charged after all power is disconnected. 8. The PowerHub must be provided with an equipment-grounding conductor. Grounding and all other wiring must comply with national and local codes and regulations.

  • Page 9: Precautions When Working With Batteries

    Safety Precautions When Working With Batteries WARNING: Fire or Explosion Hazard 1. Use only SEALED batteries with the PowerHub 1800. 2. Follow all instructions published by the battery manufacturer. 3. Working in the vicinity of batteries may be dangerous. Unsealed batteries can generate explosive gases during normal operation.

  • Page 10: Fcc/Ices 003 Information To The User

    Safety 13. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately. Precautions for Using Rechargeable Appliances CAUTION: Equipment Damage This equipment produces a modified sine wave output.
  • Page 11 Safety • Reorient or relocate the receiving antenna. • Increase the separation between the equipment receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. Power Down Procedure The power down procedure will be depend on how the unit has been installed.
  • Page 12 Safety If hardwired..To Power Down the PowerHub 1800: WARNING: Shock Hazard If no DC Disconnect is used, then the DC input generators (solar or wind) will have to be physically disconnected to ensure power is OFF. Disconnect Loads connected to Disconnect any loads directly the PowerHub through AC connected to the front panel of...

  • Page 13: Table Of Contents

    Contents Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v Precautions When Working With Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vii Precautions for Using Rechargeable Appliances - - - - - - - - - - - - - - - - - - - - - - - - - viii FCC/ICES 003 Information to the User - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii Shutdown Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ix...
  • Page 14 Contents 3 Troubleshooting How to Troubleshoot the PowerHub 1800 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Error Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 If Utility Power is NOT Available- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 If Utility Power is Available- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Possible Problem Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7...
  • Page 15 Figures Figure i Basic Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–vi Figure ii Shutdown Procedure for Softwired Installations - - - - - - - - - - - - - - - - - - 1–ix Figure iii...
  • Page 17 Tables Table 3-1 Error Codes for Troubleshooting the PowerHub 1800 - - - - - - - - - - - - - - 3–2 Table 3-2 Possible Problems if Utility Power is Not Available - - - - - - - - - - - - - - - 3–4 Table 3-3 Possible Problems if Utility Power is Available - - - - - - - - - - - - - - - - - - 3–6 Table A-1...

  • Page 19: Introduction

    Introduction Chapter 1 describes the operational features and functions of the PowerHub 1800. This section details how the unit functions as an inverter, provides information on the control panel, and describes operating limits for inverter operation. For this topic... See... “Principles of Inverter Operation”...

  • Page 20: Principles Of Inverter Operation

    Introduction Introduction Thank you for your purchase of this Xantrex Home Power System. The modified sine wave AC output from the inverter ensures AC loads operating from the unit perform efficiently and correctly. To get the most out of your PowerHub 1800, carefully read and follow the instructions in this guide.

  • Page 21: Basic Functions Of The Powerhub 1800

    Introduction Basic Functions of the PowerHub 1800 Bypass When AC power is available from a generator or utility grid, the Function PowerHub will function as an automatic backup power unit. It will sit in Bypass mode and will pass the power through to support the loads and/or the battery charger.

  • Page 22: Inverter Features

    Introduction Inverter Features User Features The inverter consists of the following user features. • The Inverter Control Panel provides a user interface for monitoring power levels, battery levels, and controlling the inverter functions and displays. • Four 120 Vac outlets on the front panel provide up to 1440 W (continuous) output power.

  • Page 23: Battery Charger Features

    Introduction Battery Charger Features Charging The Battery Charger in the PowerHub 1800 has three pre-set charging Settings profiles. • 40 A Profile (Default Setting). With the 40-amp Charging Profile, the maximum bypass power for AC output to loads is approximately 600 W (4 A) with a 15 A input breaker.

  • Page 24: Figure 1-3 Three-Stage Charging Process

    Introduction Standby Mode In the Standby Mode, the Charger is OFF but monitors the battery voltage. If battery voltage drops below 12.5 Vdc, the unit will start a new Bulk stage. Bulk Absorption Standby Stage Stage (Stop Mode) Float Stage If the voltage drops to 12.5 Vdc while in Standby, the Charger will start a new Bulk Stage.

  • Page 25: Operation

    Operation Chapter 2 contains information on operating the PowerHub 1800. For this topic... See... “Inverter Control Panel” page 2–2 “User Controls and Display” page 2–3 “Selecting Charger Settings” page 2–5 “Basic Operation” page 2–6 “Power On and Off” page 2–6 “Changing the Display”...

  • Page 26: Inverter Control Panel

    Operation Inverter Control Panel The Inverter Control Panel has nine LEDs; six Status LEDs (three for input/charge levels and three for output power levels), two Mode Indication LEDs, one AC Indicator LED. Two push buttons provide ON/OFF control and Display Select features. An LED Display communicates input and output power levels, battery voltage, and error codes.

  • Page 27: User Controls And Display

    Inverter Control Panel User Controls and Display The following provides a detailed description of the user controls and LED display function. For operating instructions, see “Basic Operation” on page 2–6. On/Off Power To turn the power ON or OFF, press and hold the green ON/OFF Power Button (Green) Button for approximately 1 second.

  • Page 28: Operating Mode Leds

    Operation AC Indicator The AC Indicator LED indicates that AC power is available at all outputs. If AC power is available, this LED will illuminate whether or not the PowerHub 1800 inverter is turned on or not. Operating Mode LEDs Bypass LED When AC power source is available, the PowerHub 1800 will pass the power through to the loads and will also keep the battery bank charged...

  • Page 29: Output Leds

    Inverter Control Panel Solar LED When the Select Button is pressed again within 10 seconds and the Solar LED is illuminated, the Solar Input wattage levels are displayed in kilowatts. These values are the inputs on the 32 A DC input terminals. AC LED If the unit is in Bypass Mode, when the Select Button is pressed again within 10 seconds and the AC LED is illuminated, the battery charger...

  • Page 30: Basic Operation

    Operation Basic Operation The following figures show what the Inverter Control Panel will look like when the user controls are used. Important: The values shown in the displays of the following illustrations are examples only. Actual values may vary based on what is connected to the unit. Power On and Off To turn the power to the PowerHub ON or OFF:...

  • Page 31: Changing The Display

    Basic Operation Changing the Display Press the red Select button to cycle the display through the input and output power values. Wind input will be displayed. Press once. (This display indicates 1 kw or 1000 watts) Solar input will be displayed. Press again within 10 seconds.

  • Page 32: Figure 2-4 Output Displays

    Operation Continued from Figure 2-3... Net Power will be displayed. Press again within 10 seconds. Battery Voltage will be displayed. (This displays 12.8 Vdc) Press again within 10 seconds. Inverter Output will be displayed. (This displays 1.44 Kw or 1440 watts) Press again within 10 seconds.

  • Page 33: Changing Charging Settings

    Basic Operation Changing Charging Settings Default Setting The PowerHub 1800 is set at the factory to default to the 40 A Charging Profile. In the event that one of the other profiles are required, follow the instructions below to change the setting. Setting the To set the selection to the desired profile, stop pressing the Select Button Selection...

  • Page 34: Connecting Ac Loads

    Operation If the AC Charger goes into an over temperature shutdown condition, the 40 A setting will automatically change to 10 A to reduce the charging current. The charging current will change back to 40 A when the unit cools to an acceptable temperature. Important: When Charger is set to 40 A or 10 A, Battery Level will flash between battery voltage and 'FUL' when it reaches Float or Off Mode otherwise it shows...

  • Page 35: Figure 2-6 Connecting Ac Loads

    Connecting AC Loads ON/OFF Power Button 120 Vac Power Outlets (x4) AC Indicator LED Supplemental Protector Important: The combination of loads can not exceed 1440 W. Figure 2-6 Connecting AC Loads WARNING: Shock Hazard Do not insert objects not intended for use with an electric appliance into the AC power outlets on the PowerHub (e.g., fingers, tools, jewelry).

  • Page 36: Typical Loads That Might Be Used With The Powerhub 1800

    Operation Typical Loads that might be used with the PowerHub 1800 The following types of appliances can be used with the PowerHub 1800 providing. ❐ Sump pumps ❐ Microwaves ❐ Refrigerators ❐ Freezers ❐ Lighting ❐ Television or Audio Equipment ❐...

  • Page 37: Troubleshooting

    Troubleshooting Chapter 3 explains how to troubleshoot the PowerHub 1800 and describes the error codes that may be displayed on the LCD. For this topic... See... “How to Troubleshoot the PowerHub 1800” page 3–2 “Error Codes” page 3–2 “If Utility Power is NOT Available” page 3–4 “If Utility Power is Available”...

  • Page 38: How To Troubleshoot The Powerhub 1800

    Asked Questions) for your product. Many additional questions are addressed at this website. Finally..If the FAQs don’t address the problem you’re experiencing, then see “Warranty” on page WA–1 for contact information for Xantrex Customer Service. Contact a Xantrex Customer Support representative for assistance. Error Codes The following error codes may be displayed on the LED display if the described fault conditions occur.
  • Page 39 Error Codes Table 3-1 Error Codes for Troubleshooting the PowerHub 1800 Error Code Description Displayed on LCD of Error Description of Condition Resolution DC Input Unit shutdown due to input voltage The unit will Over Voltage provided is above 15 Vdc. automatically reset Shutdown once the fault...

  • Page 40: If Utility Power Is Not Available

    Troubleshooting If Utility Power is NOT Available The following fault conditions may arise when utility power is not available. Table 3-2 Possible Problems if Utility Power is Not Available Problem Probable Cause Solution Low output voltage. Voltmeter used cannot accurately read Use a true RMS voltmeter.
  • Page 41 If Utility Power is NOT Available Table 3-2 Possible Problems if Utility Power is Not Available Problem Probable Cause Solution Display is ON, AC is not Low input voltage Recharge the battery; check the available on both (error code E01) connections and cable.

  • Page 42: If Utility Power Is Available

    Troubleshooting If Utility Power is Available The following fault conditions may arise when utility power is available. Table 3-3 Possible Problems if Utility Power is Available Problem Probable Cause Solution Display is OFF, AC is Inverter is turned OFF. AC output is always available when available on both hardwire AC input is available.

  • Page 43: Possible Problem Loads

    Possible Problem Loads Possible Problem Loads The inverter can drive most loads, however, there are special conditions that can cause a load to behave differently than expected. The following describes some of the common problems encountered when using an inverter. WARNING: Fire Hazard Transformerless Battery Chargers are not to be used with any model of the PowerHub 1800 family.

  • Page 44: Microwave Ovens

    Troubleshooting Microwave Ovens Microwave ovens are sensitive to peak output voltages. The higher the voltage, the faster they cook. Since the inverter’s peak output voltage is dependent upon battery voltage and load size, the microwave’s cook time may need to be increased. Printers Most inkjet type printers work well in inverter applications.

  • Page 45: A Specifications

    Specifications Appendix A provides electrical and physical specifications for the PowerHub 1800.

  • Page 46: Electrical Specifications

    Specifications Electrical Specifications Table A-1 Electrical Specifications for the Inverter Parameter PowerHub 1800 Inverter Maximum Output Power 1800 W (15A) (5 minutes maximum) Continuous Output Power 1440 W (12 A) Surge Rating 2880 W (24 A) Input Voltage Range 10.5 to 15.0 Vdc Input Frequency Range 60 Hz Peak Efficiency...

  • Page 47: Physical Specifications

    Physical Specifications Physical Specifications Table A-3 Physical Specifications of the Inverter Parameter PowerHub 1800 Dimensions (H x W x L) 14.75" × 8.0" × 16.0" (37.5 cm × 20 cm × 41 cm) Weight 28.6 lb (13.0 kg) Operating Temperature 0 °C (32 °F) to 40 °C (104 °F) Storage Temperature -30 °C (-22 °F) to 70 °C (158 °F)

  • Page 48: Figure A-1 Three-Stage Charging Process

    Specifications If during this time the current rises to 6 A, the unit transitions back to the Bulk Stage and starts over. If during this stage, the unit stays at 4 A or less, it will transition to Standby Mode. Standby Mode In the Standby Mode, the Charger is OFF but monitors the battery voltage.

  • Page 49: Charging Profiles

    Battery Charger Specifications Charging Profiles 40-amp Charging Profile Table A-5 provides the specific charging parameters for the 40 Charging Profile. Table A-5 40-amp Charging Profile (Default) Parameter Name Value Charger Setting 40 A Maximum Bypass Current 500 W (4 A) Bulk Mode 40 A Absorption Mode...

  • Page 50: 10-Amp Charging Profile

    Specifications 10-amp Charging Profile Table A-6 provides the specific charging parameters for the 10 Charging Profile. Table A-6 10-amp Charging Profile (Default) Parameter Name Value Charger Setting 10 A Maximum Bypass Current 1200 W (10 A) Bulk Mode 10 A Absorption Mode 14.2 Vdc (4 hours maximum) Float Mode...
  • Page 51 Index 2–5 3–7 AC LED Heavy Loads 2–10 AC Loads appliances viii, 8 battery-operated WA–5 Information about Your System form inverter WA–5 purchase date WA–5 batteries serial number 2–4 first aid when working with Inverter LED precautions when working with viii, 8 rechargeable battery chargers...
  • Page 52 Index safety instructions 2–4 Select Button WA–5 serial number 2–5 Solar LED warranty WA–4 out of warranty service WA–1 terms and conditions 2–4 Wind LED Xantrex web site IX–2 975-0288-01-01 Rev B...
  • Page 53 What will Xantrex do? Xantrex will, at its option, repair or replace the defective product free of charge, provided that you notify Xantrex of the product defect within the Warranty Period, and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty.
  • Page 54 Xantrex product specifications including high input voltage from generators and lightning strikes; c) the product if repairs have been done to it other than by Xantrex or its authorized service centers (hereafter "ASCs"); d) the product if it is used as a component part of a product expressly warranted by another manufac- turer;...
  • Page 55 MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and deposits. If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return material authorization (RMA) number is not required. However, you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility and that the ASC repairs this particular Xantrex product.

  • Page 56: Out Of Warranty Service

    To return your PowerHub 1800 for out of warranty service, contact Xantrex Customer Service for a Return Material Authorization (RMA) number and follow the other steps outlined in “Return Procedure”...
  • Page 57 As soon as you open your PowerHub 1800 package, record the following information and be sure to keep your proof of purchase. ❐ Serial Number _________________________________ ❐ Product Number PH1800 ❐ Purchased From _________________________________ ❐ Purchase Date _________________________________ If you need to contact Customer Service, please record the following details before calling. This information will help our representatives give you better service.
  • Page 58 WA–6...
  • Page 60 Xantrex Technology Inc. 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice@xantrex.com www.xantrex.com 975-0288-01-01 Rev B PC Printed in China...

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