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Safety signals
Important information concerning safety is
distinguished in this manual by the
following notations:
The Safety alert symbol means:
Caution! Your safety is involved.
WARNING!
Failure to follow warning instructions
could result in severe or fatal injury
to anyone working with, inspecting or
using the suspension, or to bystanders.
CAUTION!
Caution indicates that special pre-
cautions must be taken to avoid dam-
age to the suspension.
NOTE!
This indicates information that is of
importance with regard to procedures.
Before installation
Öhlins Racing AB can not be held responsible for
any damage whatsoever to shock absorber or
vehicle, or injury to persons, if the instructions for
fitting and maintenance are not followed exactly.
Similarly, the warranty will become null and void
if the instructions are not adhered to.
WARNING!
1. Installing a shock absorber, that is not
approved by the vehicle manufacturer, may
affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage whatsoever
that may occur after fitting the shock
absorber. Contact an Öhlins dealer or other
qualified person for advice.
2. Please study and make certain that you
fully understand all the mounting instructions
and the owners manuals before handling this
shock absorber kit. If you have any questions
regarding proper installation procedures,
contact an Öhlins dealer or other qualified
person.
3. The vehicle service manual must be
referred to when installing the Öhlins shock
absorber
Öhlins products are subject to continual improve-
ment and development. Consequently, although
these instructions include the most up-to-date
information available at the time of printing, there
may be minor differences between your suspen-
sion and this manual. Please consult your Öhlins
dealer if you have any questions with regard to
the contents of the manual.
NOTE!
During storage and transportation, espe-
cially at high ambient temperature, the oil
and grease used for assembling may run out
inside the packing and damage the
expanded polystyrene packing material. This
is not unusual and is in no way detrimental
to the shock absorber.
Kit contents
Before installing the shock absorber, please
check the contents of the kit, listed on the front
page of this instruction. If anything is missing,
contact your Öhlins dealer.
Description
Pcs.
Part No.
Shock absorber
1
HA 192
Sticker Öhlins
2
00197-01
Sticker memo notes
1
01180-01
C-spanner
1
00710-02
Owners manual
1
Mounting instructions
1
Put the motorcycle on a stand so the rear wheel
has ground clearance. Make sure it´s steadily
positioned and will not fall over.
WARNING!
1. It´s advisable to have an Öhlins dealer or other
qualified person to fit your shock absorber.
2. Instructions in the vehicle service manual are
to be followed when changing the shock
absorber.
3. When working on a lifted vehicle it must be
securely supported to prevent it from falling.
2
3
1
2
Remove the seat by loosening the rear attach-
ment screws.
3
Loosen the rear frame and the hose clamp from
the air filter. Disconnect electrical wires. Remove
the whole unit with air filter and muffler.
4
Loosen the lower and the upper attachment of
the original shock absorber and remove it.
5
Fit the Öhlins shock absorber in the same way
as the original unit. Fasten it by using the two
original bolts.
4
5
NOTE!
Make sure that all bolts are tightened to the cor-
rect torque and that nothing fouls the shock ab-
sorber when the suspension is being com-
pressed. See: Motorcycle workshop manual.
Position of the shock absorber,
attached to the triangellink
6.
Place the seat support and seat back in position
and fasten them.
7.
Continue your work according to the Owners
Manual, section Adjustments
NOTE!
Make sure that all bolts are tightened to the correct
torque and that nothing fouls or restricts movement
of the shock absorber when the suspension is
being fully compressed or extended.
WARNING!
Certain modifications may be necessary when
installing the Öhlins shock absorber/suspension.
It is essential that the mounting instructions are
carefully followed.
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