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Ohlins HO 810 Mounting Instructions

Ohlins HO 810 Mounting Instructions

Shock absorber for honda pcx 150-2018

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Note!
Please note that this image is a general representation
of the product and may differ slightly from your product.
Note!
Please note that during storage and transportation,
especially at high ambient temperature, some of the oil
and grease used for assembling may leak and stain the
packaging. This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.
Shock Absorber for Honda PCX 150-2018
HO 810
Mounting Instructions
Note!
Before installing this product, check the contents of
the kit. If anything is missing, please check an Öhlins
dealer.
Kit Contents
Description
Shock absorber
Bracket, mudguard
Screw M6x8
Screw M8x35
Screw M6x45
Screw M6x14
Sleeve 7/13.9-10
Washer 6.4/18/1.6
Tool preload adjuster
Sticker set "ÖHLINS"
Owners manual road & track
Alternative spring
Spring 46
/200/prog 15-24N/mm
Warning!
Before installing this product, read the Öhlins Owner's
Manual. The shock absorber is an important part of your
vehicle and will affect the stability.
Part No
Pcs
HO 810
2
61125-01
1
05404-11
1
00432-01
2
01046-62
2
00382-16
1
61123-14
2
00426-04
1
03199-03
1
10207-01
1
07241-02
1
60360-03
2

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Summary of Contents for Ohlins HO 810

  • Page 1 Note! Before installing this product, check the contents of the kit. If anything is missing, please check an Öhlins dealer. Kit Contents Description Part No Shock absorber HO 810 Bracket, mudguard 61125-01 Screw M6x8 05404-11 Screw M8x35 00432-01 Screw M6x45...
  • Page 2 MOUNTING INSTRUCTIONS Note! Warning! Before mounting this product clean the vehicle It is advisable to have an Öhlins dealer install the shock thoroughly. absorber. Note! Warning! When working on this product, always see the Vehicle If working on a raised vehicle, ensure it is securely Service Manual for vehicle specific procedures and supported so that it will not tip over.
  • Page 3 MOUNTING INSTRUCTIONS Ⓐ Remove the plastic cover by loosening the ①② screws Ⓑ Remove the grab bar by loosening the ①②③④⑤⑥ screws...
  • Page 4 MOUNTING INSTRUCTIONS Ⓒ Remove the storage box by loosening the ①②③④⑤ and unlock plastic screws ⑥⑦ clip lock then release the rubber band ⑧ Ⓓ to unlock the battery set...
  • Page 5 MOUNTING INSTRUCTIONS Ⓔ Remove the left plastic fairing as per following instructions: ①② 6.1 Loosen the screws ③④⑤ 6.2 Loosening the screws ⑥⑦ 6.3 Unclip the plastic clip lock ⑧⑨ 6.4 Unplug the rear light wirings Repeat the operation 6.2, 6.3 on the opposite side for remove the right plastic Ⓕ...
  • Page 6 MOUNTING INSTRUCTIONS ①② Unlock the plastic clip locks placed underneath the rear mudguard in order to Ⓖ remove the tail light Ⓗ Remove the rear mudguard by loosening ① the screw...
  • Page 7 MOUNTING INSTRUCTIONS Ⓙ Remove the exhaust muffler by loosening ①②③ the screws , in order to access the RH shock absorber lower mounting point. Ⓚ Remove the plastic cover by loosening the ①② screws in order to access the air box mounting screws located underneath.
  • Page 8 MOUNTING INSTRUCTIONS Ⓛ Release the air box by loosening the ①②③ screws in order to access to the shock absorber lower mounting point. Remove the standard shock absorber by loosening the upper and lower mounting bolts ①②...
  • Page 9 MOUNTING INSTRUCTIONS Install the Öhlins shock absorber by tightening ① ② the upper and lower mounting bolts. Tighten at a torque value as specified in the vehicle service manual. Note! Lower the vehicle so that the suspension is slightly compressed before tightening the screws. Caution! Ensure that all screws are tightened to the correct torque and that nothing fouls or restricts movement...
  • Page 10 MOUNTING INSTRUCTIONS In order to ensure proper clearances between the airbox and the Öhlins shock absorber: 14.1 Reinstall the airbox by placing the sleeve 61123-12 between airbox and gearbox. Tighten by using the screw 01046-02 at the torque value recommended in the vehicle 05404-01 Screw M6x8 service manual (see diagram P1)
  • Page 11 MOUNTING INSTRUCTIONS This page intentionally left blank...
  • Page 12 ADJUSTMENTS Warning! Before riding, always make sure that the basic settings made by Öhlins are according to recommended Set-up Data. Read about adjustments and setting up in the Öhlins Owner’s Manual before you make any adjustments. Contact an Öhlins dealer if you have any questions about setting up.