Liebert 600T Series Installation Manual
Multi-module three-phase 65-225 kva 60 hz
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- Installation manual (91 pages) ,
- Operation & maintenance manual (129 pages) ,
- Operation & maintenance manual (113 pages)
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Summary of Contents for Liebert 600T Series
- Page 1 OWER VAILABILITY ™ Series 600T NSTALLATION ANUAL Multi-Module Three-Phase 65-225 kVA 60 Hz...
- Page 2 FACTURER PRIOR TO MOVING A BATTERY CABINET. Battery cabinets contain non-spillable batteries. Keep units upright. Do not stack. Do not tilt. Failure to heed this warning could result in smoke, fire or electric hazard. Call 1-800-LIEBERT prior to moving battery cabinets.
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Page 3: Table Of Contents
Table of Contents Safety Precautions ............3 Installation Considerations . -
Page 5: List Of Figures
List of Figures Figure 1 Multi-Module UPS, 65 & 80 kVA (left) and bottom-entry 100-225 kVA (right) ... . 5 Figure 2 UPS Multi-Module Unit Block Diagram ......... . . 6 Figure 3 Preferred Grounding Configuration, 480 or 600 VAC Input and Output . - Page 6 Figure 50 Outline Drawing, Module Battery Disconnect, 300-1200 Amps (modules w/input iso. xfmr) 70 Figure 51 Remote Status Panel, Surface Mount ..........71 Figure 52 Circuit Breaker Schedule, Multi-Module UPS, 65-225 kVA .
- Page 7 MPORTANT AFETY NSTRUCTIONS Save These Instructions.
- Page 8 ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________...
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Page 9: Safety Precautions
AFETY RECAUTIONS I f t h e U P S s y s t e m h a s a b l o w n f u s e , t h e c a u s e s h o u l d b e d e t e r m i n e d b e f o r e y o u r e p l a c e t h e f u s e . -
Page 10: Installation Considerations
NSTALLATION ONSIDERATIONS Installation Considerations... -
Page 11: Figure 1 Multi-Module Ups, 65 & 80 Kva (Left) And Bottom-Entry 100-225 Kva (Right)
Figure 1 Multi-Module UPS, 65 & 80 kVA (left) and bottom-entry 100-225 kVA (right) Installation Considerations... -
Page 12: Types Of System Control Cabinets
Figure 2 UPS Multi-Module Unit Block Diagram UPS MODULE Control Wiring To SCC CONTROL PO WER Controls Utility Output Rectifier/ Input Inverter Power Charger Power CB 1 To SCC Battery M BD M odule Input B reaker M odule Output Breaker MBD Module Battery D isconnect Types of System Control Cabinets Installation Considerations... -
Page 13: Unloading And Handling
NLOADING AND ANDLING Unloading and Handling... -
Page 14: Inspections
NSPECTIONS External Inspections Internal Inspections Inspections... -
Page 15: Equipment Location
QUIPMENT OCATION Equipment Location... -
Page 16: Battery Installation
ATTERY NSTALLATION Battery Safety Precautions Battery Installation... - Page 17 Battery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La Sécurité Conserver Ces Instructions Battery Installation...
- Page 18 Battery Installation...
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Page 19: Matching Battery Cabinets
Matching Battery Cabinets Non-Standard Batteries Battery Installation... -
Page 20: Configuring Your Neutral And Ground Connections
ONFIGURING EUTRAL AND ROUND ONNECTIONS S o m e U P S m o d u l e s a r e e q u i p p e d w i t h i n p u t i s o l a t i o n t r a n s f o r m e r s . H o w e v e r , t h e s e t r a n s f o r m e r s h a v e n o e f f e c t u p o n a n y s y s t e m g r o u n d i n g c o n s i d e r a t i o n s . -
Page 21: Preferred Grounding Configuration, Isolated Pdus, Wye-Connected Service
Preferred Grounding Configuration, 480 or 600 VAC Input and Output, Isolated Power Distribution Units, Wye-Connected Service Figure 3 Preferred Grounding Configuration, 480 or 600 VAC Input and Output I m p e d a n c e - g r o u n d e d w y e s o u r c e s r e q u i r e a n I s o l a t e d N e u t r a l K i t i n a d d i t i o n t o t h e g r o u n d i n g a n d n e u t r a l c o n d u c t o r s s h o w n a b o v e . -
Page 22: Grounding Configuration, 480 Or 600 Vac Input And Output, Delta Source
Grounding Configuration, 480 or 600 VAC Input and Output, Delta Source Figure 4 Grounding Configuration with Ungrounded Delta Source Input u n g r o u n d e d d e l t a m u s t c o r n e r - g r o u n d e d d e l t a I m p e d a n c e - g r o u n d e d w y e m u s t n o t T h e A r t i f i c i a l N e u t r a l K i t i n t r o d u c e s a m a x i m u m c u r r e n t o f 0 . -
Page 23: Preferred Grounding Configuration With Power-Tie Switchgear
Preferred Grounding Configuration with Power-Tie Switchgear Figure 5 Preferred Grounding Configuration, Power-Tie Systems n o t I t i s e s s e n t i a l t o r u n a n e u t r a l c o n n e c t i o n b e t w e e n t h e t i e s w i t c h g e a r a n d b o t h S C C s a s s h o w n i n t h e i l l u s t r a t i o n a b o v e . -
Page 24: Grounding Configurations, Battery Systems
Grounding Configurations, Battery Systems Figure 6 Battery Cabinet Grounding Configuration Configuring Your Neutral and Ground Connections... -
Page 25: Wiring Considerations
IRING ONSIDERATIONS T a b l e 3 Wiring Considerations... -
Page 26: Power Wiring
Power Wiring Wiring Considerations... -
Page 27: Control Wiring
Control Wiring Wiring Considerations... -
Page 28: Battery Wiring
Battery Wiring Wiring Considerations... -
Page 29: Figure 7 Typical Multi-Module Configurations
Figure 7 Typical Multi-Module Configurations System SKRU Controls Output SCCT To Critical Load SCCT (can accomodate up to 6 UPS modules) Battery Battery Battery System Controls Output SCCI To Critical Load SCCI / SCCC Battery Battery Battery (can accomodate up to 6 UPS modules) Wiring Considerations... -
Page 30: Wiring Connections
IRING ONNECTIONS M a k e s u r e a l l r e q u i r e d w i r i n g b e t w e e n e a c h U P S m o d u l e a n d t h e o p t i o n a l c a b i n e t ( s ) i s c o m p l e t e d . - Page 31 Abbreviations for Circuit Breakers Bypass Feeder Breaker Bypass Input Breaker Module Input Breaker Module Output Breaker Maintenance Bypass Breaker Module Battery Disconnect MBFB Maintenance Bypass Feeder Breaker Maintenance Isolation Breaker Rectifier Input Breaker System Bypass Breaker Static Bypass Switch D C p o w e r a n d b a t t e r y c i r c u i t b r e a k e r c o n t r o l c a b l e s a r e p r o v i d e d w i t h s o m e L i e b e r t - b r a n d B a t t e r y C a b i n e t s .
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Page 32: Wiring Inspection
10.0 W IRING NSPECTION Table 1 Power Wiring Terminals - Factory Supplied UPS Module Rating Connection Type 65 & 80 kVA Rectifier input is top entry, to lugs in the top of the input circuit breaker. Lugs will accommodate cabling up to 350MCM. DC link and critical bus output connections are top entry, to frame-mounted terminal blocks with one 3/8- 16x1 stud per phase or polarity. - Page 33 Table 3 Table 310-16 Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F) Not More than Three Conductors in Raceway or Cable or Earth (Directly Buried), based on Ambient Temperature of 30° (86°F) Size Temperature Rating of Conductor. See Table 310-13. Size 60°C 75°C...
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Page 34: Installation Drawings
11.0 I NSTALLATION RAWINGS Figure 8 Outline Drawing, Single & Multi-Module 65 & 80 kVA Installation Drawings... -
Page 35: Figure 9 Outline Drawing, Multi-Module System, 100 - 225 Kva, Space Saver
Figure 9 Outline Drawing, Multi-Module System, 100 - 225 kVA, Space Saver Installation Drawings... -
Page 36: Figure 10 Outline Drawing, Multi-Module System, 100 - 225 Kva
Figure 10 Outline Drawing, Multi-Module System, 100 - 225 kVA Installation Drawings... -
Page 37: Figure 11 Outline Drawing, System Control Cabinet (Scct), 200-1200 Amps
Figure 11 Outline Drawing, System Control Cabinet (SCCT), 200-1200 Amps Installation Drawings... -
Page 38: Figure 12 Outline Drawing, System Control Cabinet (Scct), 1600-2500 Amps
Figure 12 Outline Drawing, System Control Cabinet (SCCT), 1600-2500 Amps Installation Drawings... -
Page 39: Figure 13 Outline Drawing, System Control Cabinet (Sccp), 200-480 Amps
Figure 13 Outline Drawing, System Control Cabinet (SCCP), 200-480 Amps Installation Drawings... -
Page 40: Figure 14 Outline Drawing, System Control Cabinet (Sccp) 560-960 Amps
Figure 14 Outline Drawing, System Control Cabinet (SCCP) 560-960 Amps Installation Drawings... -
Page 41: Figure 15 Outline Drawing, System Control Cabinet (Sccp) 1120 To 2000 Amp
Figure 15 Outline Drawing, System Control Cabinet (SCCP) 1120 to 2000 Amp Installation Drawings... -
Page 42: Figure 16 Outline Drawing, System Control Cabinet (Sccb) 640 To 800 Amps
Figure 16 Outline Drawing, System Control Cabinet (SCCB) 640 to 800 Amps Installation Drawings... -
Page 43: Figure 17 Outline Drawing, System Control Cabinet (Sccb) 1280 To 1600 Amps
Figure 17 Outline Drawing, System Control Cabinet (SCCB) 1280 to 1600 Amps Installation Drawings... -
Page 44: Figure 18 Outline Drawing, Battery Power Pack, 65 & 80 Kva
Figure 18 Outline Drawing, Battery Power Pack, 65 & 80 kVA Installation Drawings... -
Page 45: Figure 19 Battery Power Pack, Size A
Figure 19 Battery Power Pack, Size A Installation Drawings... -
Page 46: Figure 20 Line-Up Detail, Single Or Multi-Module System, 65 & 80 Kva With Battery Cabinets
Figure 20 Line-Up Detail, Single or Multi-Module System, 65 & 80 kVA with Battery Cabinets Installation Drawings... -
Page 47: Figure 21 Line-Up Detail, Single Or Mm System, 100-225 Kva, Space Saver With Battery Cabinets
Figure 21 Line-Up Detail, Single or MM System, 100-225 kVA, Space Saver with Battery Cabinets Installation Drawings... -
Page 48: Figure 22 Line-Up Detail, Single Or Multi-Module System, 100-225 Kva, With Battery Cabinets
Figure 22 Line-Up Detail, Single or Multi-Module System, 100-225 kVA, with Battery Cabinets Installation Drawings... -
Page 49: Figure 23 Base Mounting Patterns, System Control Cabinets (Scct), 200 & 1200 Amps
Figure 23 Base Mounting Patterns, System Control Cabinets (SCCT), 200 & 1200 Amps Installation Drawings... -
Page 50: Figure 24 Base Mounting Patterns, System Control Cabinets (Scct), 1600-2500 Amps
Figure 24 Base Mounting Patterns, System Control Cabinets (SCCT), 1600-2500 Amps Installation Drawings... -
Page 51: Figure 25 Base Mounting Patterns, System Control Cabinets (Sccp), 200-480 Amps
Figure 25 Base Mounting Patterns, System Control Cabinets (SCCP), 200-480 Amps Installation Drawings... -
Page 52: Figure 26 Base Mounting Patterns, System Control Cabinets (Sccp), 560-960 Amps
Figure 26 Base Mounting Patterns, System Control Cabinets (SCCP), 560-2000 Amps Installation Drawings... -
Page 53: Figure 27 Base Mounting Patterns, System Control Cabinet (Sccb), 640-3000 Amps
Figure 27 Base Mounting Patterns, System Control Cabinet (SCCB), 640-3000 Amps Installation Drawings... -
Page 54: Figure 28 Terminal Details, 65 & 80 Kva Module
Figure 28 Terminal Details, 65 & 80 kVA Module Installation Drawings... -
Page 55: Figure 29 Terminal Details, Multi-Module System, 100 & 125 Kva Space Saver
Figure 29 Terminal Details, Multi-Module System, 100 & 125 kVA Space Saver Installation Drawings... -
Page 56: Figure 30 Terminal Details, Multi-Module System, 150 & 225 Kva, Space Saver
Figure 30 Terminal Details, Multi-Module System, 150 & 225 kVA, Space Saver Installation Drawings... -
Page 57: Figure 31 Terminal Details, Multi-Module System, 100 & 125 Kva
Figure 31 Terminal Details, Multi-Module System, 100 & 125 kVA Installation Drawings... -
Page 58: Figure 32 Terminal Details, Multi-Module System, 150 & 225 Kva
Figure 32 Terminal Details, Multi-Module System, 150 & 225 kVA Installation Drawings... -
Page 59: Figure 33 Control Connection Location Diagram, 65-80 Kva
Figure 33 Control Connection Location Diagram, 65 & 80 kVA Installation Drawings... -
Page 60: Figure 34 Control Connection Location Diagram, 100-225 Kva
Figure 34 Control Connection Location Diagram, 100-225 kVA Installation Drawings... -
Page 61: Figure 35 Control Connection Location Diagram, Sccc & Scci
Figure 35 Control Connection Location Diagram, SCCC & SCCI Installation Drawings... -
Page 62: Figure 36 Control Connection - Location Diagram, System Control Cabinet - Scct
Figure 36 Control Connection - Location Diagram, System Control Cabinet - SCCT Installation Drawings... -
Page 63: Figure 37 Control Wiring, External Interconnect Diagram
Figure 37 Control Wiring, External Interconnect Diagram Installation Drawings... -
Page 64: Figure 38 Control Wire List, External Interconnections, Ups Module
Figure 38 Control Wire List, External Interconnections, UPS Module Installation Drawings... -
Page 65: Figure 39 Control Wire List, External Interconnections, Standard Wiring, Scct, Part 1 Of 3
Figure 39 Control Wire List, External Interconnections, Standard Wiring, SCCT, Part 1 of 3 Installation Drawings... -
Page 66: Figure 40 Control Wire List, External Interconnections, Standard Wiring, Scct, Part 2 Of 3
Figure 40 Control Wire List, External Interconnections, Standard Wiring, SCCT, Part 2 of 3 Installation Drawings... -
Page 67: Figure 41 Control Wire List, External Interconnections, Standard Wiring, Scct, Part 3 Of 3
Figure 41 Control Wire List, External Interconnections, Standard Wiring, SCCT, Part 3 of 3 Installation Drawings... -
Page 68: Figure 42 Control Wire List, External Interconnections, Alarm Status Contacts Option
Figure 42 Control Wire List, External Interconnections, Alarm Status Contacts Option Installation Drawings... -
Page 69: Figure 43 Control Wire List, External Interconnections, Maintenance Bypass Interlock Option
Figure 43 Control Wire List, External Interconnections, Maintenance Bypass Interlock Option Installation Drawings... -
Page 70: Figure 44 Control Wire List, External Interconnections, Remote Status Panel Option
Figure 44 Control Wire List, External Interconnections, Remote Status Panel Option Installation Drawings... -
Page 71: Figure 45 Control Wire List, External Interconnections, Internal Modem Option
Figure 45 Control Wire List, External Interconnections, Internal Modem Option Installation Drawings... -
Page 72: Figure 46 Control Wire List, External Interconnections, Customer Alarm Interface Option
Figure 46 Control Wire List, External Interconnections, Customer Alarm Interface Option Installation Drawings... -
Page 73: Figure 47 Control Wire List, External Interconnections, Battery Temperature Sensor Option
Figure 47 Control Wire List, External Interconnections, Battery Temperature Sensor Option Installation Drawings... -
Page 74: Figure 48 Control Wire List, External Interconnections, Snmp Interface Option
Figure 48 Control Wire List, External Interconnections, SNMP Interface Option Installation Drawings... -
Page 75: Figure 49 Outline Drawing, Module Battery Disconnect, 175-250 Amps
Figure 49 Outline Drawing, Module Battery Disconnect, 175-250 Amps Installation Drawings... -
Page 76: Figure 50 Outline Drawing, Module Battery Disconnect, 300-1200 Amps (Modules W/Input Iso. Xfmr)
Figure 50 Outline Drawing, Module Battery Disconnect, 300-1200 Amps (modules w/input iso. xfmr) Installation Drawings... -
Page 77: Figure 51 Remote Status Panel, Surface Mount
Figure 51 Remote Status Panel, Surface Mount Installation Drawings... -
Page 78: Figure 52 Circuit Breaker Schedule, Multi-Module Ups, 65-225 Kva
Figure 52 Circuit Breaker Schedule, Multi-Module UPS, 65-225 kVA Installation Drawings... -
Page 79: Figure 53 Circuit Breaker Schedule, Battery Cabinet, 65-500 Kva
Figure 53 Circuit Breaker Schedule, Battery Cabinet, 65-500 kVA Installation Drawings... -
Page 80: Figure 54 Circuit Breaker Schedule, Merlin Gerin, System Control Cabinet (Scct), 200-4000 Amps
Figure 54 Circuit Breaker Schedule, Merlin Gerin, System Control Cabinet (SCCT), 200-4000 Amps Installation Drawings... -
Page 81: Figure 55 Circuit Breaker Schedule, G.e., System Control Cabinet (Scct), 1600-4000 Amps
Figure 55 Circuit Breaker Schedule, G.E., System Control Cabinet (SCCT), 1600-4000 Amps Installation Drawings... -
Page 82: Appendixa - Site Planning Data
12.0 A A - S PPENDIX LANNING 65-225 kVA Multi-Module Systems 12.1 Notes Appendix A - Site Planning Data... - Page 83 Table 4 Series 600T Multi-Module Systems, 65-225 kVA - 208 Volt Input Required Maximum Rectifier Battery Battery Maximum Floor Inverter Discon- Current Heat Dis- Dimen- Approx. Loading Input AC Output nect at End of sipation sions Weight Lb./ Rating Options Current Current Rating...
- Page 84 Table 5 Series 600T Multi-Module Systems, 65-225 kVA - 480 Volt Input Inverter Required Maximum Rectifier Battery Battery Maximum Floor Bypass Discon- Current Heat Dis- Dimen- Approx. Loading Input AC Output nect at End of sipation sions Weight Lb./ Rating Options Current Current...
- Page 85 Table 6 Series 600T Multi-Module Systems, 65-225 kVA - 600 Volt Input Inverter Required Maximum Rectifier Battery Battery Maximum Floor Bypass Discon- Current Heat Dis- Dimen- Approx. Loading Input AC Output nect at End of sipation sions Weight Lb./ Rating Options Current Current...
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Page 86: Appendix B - Field Supplied Lugs
13.0 A B - F PPENDIX IELD UPPLIED Table 7 One-Hole Lugs T & B Wire Bolt Size Tongue Width T & B Liebert Lug Style Size (Inches) (Inches) Stak-On 1/0 AWG 0.88 J973 12-714255-56 2/0 AWG 1.00 K973 12-714255-66 3/0 AWG 1.10... - Page 87 This page intentionally left blank...
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Page 88: Technical Support
The Company Behind the Products United States With over a million installations around the globe, 1050 Dearborn Drive Liebert is the world leader in computer protection P.O. Box 29186 systems. Since its founding in 1965, Liebert has Columbus, OH 43229...
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