Liebert 610 Series Installation Manual
100-225kva, 60hz, three phase multi-module
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Also See for 610 Series:
- Operation & maintenance manual (120 pages) ,
- Operation & maintenance manual (104 pages) ,
- User manual (44 pages)
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Summary of Contents for Liebert 610 Series
- Page 1 AC Power For Business-Critical Continuity™ Liebert Series 610 ™ Installation Manual - 100-225kVA, 60Hz, Three Phase Multi-Module...
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Page 2: Battery Cabinet Precautions
ONTACTING IEBERT FOR UPPORT To contact Liebert Global Services for information or repair service in the United States, call 1-800-LIEBERT (1-800-543-2378). Liebert Global Services offers a complete range of start-up services, repair services, preventive maintenance plans and service contracts. For repair or maintenance service outside the 48 contiguous United States, contact Liebert Global Services, if available in your area. -
Page 3: Table Of Contents
TABLE OF CONTENTS ....... . . I ATTERY ABINET RECAUTIONS NSIDE RONT OVER... - Page 4 FIGURES Figure 1 Multi-Module 100 to 225kVA UPS........... 4 Figure 2 UPS Multi-Module Unit block diagram .
- Page 5 Figure 42 Control wire list, external interconnections, Multi-Module System, maintenance bypass interlock option, Cable Group #7........61 Figure 43 Control wire list, external interconnections, Multi-Module System, SNMP interface option, Cable Group #26 .
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Page 7: Important Safety Instructions
MPORTANT AFETY NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Series 610 UPS and batteries. WARNING Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weight ranges from 1470 to 4755 lbs. (667 to 2157kg), including input transformer. - Page 8 Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense. NOTE Liebert Corporation neither recommends nor knowingly sells this product for use with life support or other FDA-designated “critical” devices.
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Page 9: Installation Considerations
Liebert sales representative or call 1-800-LIEBERT. 7. Even though your Liebert UPS unit is at least 92-94% efficient, the heat output is substantial. For more specific information, see Appendix A. Be sure environmental conditioning systems can accommodate this BTU load, even during utility outages. -
Page 10: Figure 1 Multi-Module 100 To 225Kva Ups
Installation Considerations 10. A breaker coordination study should be performed to ensure proper handling of fault currents. NOTE The instantaneous trip setting of the breaker feeding the SCC bypass input should be high enough to accommodate short-duration overloads. The bypass static switch inside the SCC can draw up to 10 times the system’s rated current for up to three cycles. -
Page 11: Types Of System Control Cabinets
The SCCT is painted the same color as the Liebert UPS, but does not match the sheet metal style of the UPS. For SCCT dimensions, refer to Table 9. -
Page 12: Unloading And Handling
Unloading and Handling NLOADING AND ANDLING UPS modules are shipped in one cabinet to allow ease of handling. Because the weight distribution in the cabinet is uneven, use extreme care during handling and transport. Your installation may also include battery cabinets and a System Control Cabinet. NOTE Integrated SCC/Switchgear will be shipped in sections and require proper match up of sections, as identified by labels and drawings. -
Page 13: Inspections
Do not attempt to install the system if damage is apparent. If any damage is noted, file a damage claim with the shipping agency within 24 hours and contact Liebert Global Services at 1-800-LIEBERT to inform them of the damage claim and the condition of the equipment. -
Page 14: Equipment Location
Verify that there is adequate clearance above all cabinets to allow exhaust air to flow without restriction. The minimum clearance is 2 ft. (0.6m), unobstructed by conduit or any other items. Liebert recommends against using upflow air conditioning systems or any system that blows air down onto the top of the modules. -
Page 15: Battery Installation
Do not install any batteries that are cracked, leaking or show other signs of damage. Contact Liebert Global Services or your local Liebert representative. A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when working on batteries: •... -
Page 16: Battery Safety Precautions In French Per Csa Requirements
Ne jamais installer de batteries avec des cellules fissurées ou endommagées. Contacter Liebert Global Services ou le représentant agréé Liebert local. Une batterie peut poser un risque de choc électrique et de courant élevé provoqué par un court-circuit. Respecter les précautions suivantes lors de travaux sur les batteries: •... -
Page 17: Battery Cabinets
59°F to 77°F (15-25°C). If the battery cabinet must be stored for longer than six months, contact Liebert Global Services. The battery cabinet should never be stored outdoors or on a loading dock. -
Page 18: Open-Rack Batteries
Battery Installation Open-Rack Batteries When batteries other than Liebert battery cabinets are used, a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code. Refer to Required Battery Discon- nect Rating in the site planning data tables in Appendix A for recommended overcurrent protection ratings. -
Page 19: Configuring Your Neutral And Ground Connections
Liebert representative or Liebert Global Services immediately. A Power-Tie or distributed redundant system has different grounding requirements from stand- alone UPS modules. If using one of those systems, refer to Liebert’s Power-Tie configuration user manual, SL-30030. • What are the UPS input and output voltages? Systems with 480 VAC input and output have sig- nificantly different needs from systems with 208/208 VAC. -
Page 20: Preferred Grounding Configuration, Wye-Connected Service
Configuring Your Neutral and Ground Connections Preferred Grounding Configuration, Wye-Connected Service The most common configuration of Series 610 UPS Multi-Module Systems is with 480VAC input, 480VAC output and a connected load consisting of multiple Power Distribution Units (PDUs) with isolation trans- formers in the PDUs to produce 208VAC. -
Page 21: Alternate Grounding Configuration, Wye-Connected Service
Configuring Your Neutral and Ground Connections Alternate Grounding Configuration, Wye-Connected Service This configuration must NOT be used when single-phase loads are directly connected to the UPS. The alternate configuration is similar to that shown in 6.1 - Preferred Grounding Configuration, Wye-Connected Service, except that the service entrance neutral is not brought into the SCC. -
Page 22: Preferred Grounding Configuration With Isolated Bypass
Configuring Your Neutral and Ground Connections Preferred Grounding Configuration With Isolated Bypass Another configuration in this power range is the Multi-Module System with 480 or 600 VAC input, 208 VAC output, a Bypass Isolation Transformer and a connected load consisting of multiple distribu- tion panelboards or switchboards. -
Page 23: Alternate Grounding Configuration, Non-Isolated
Configuring Your Neutral and Ground Connections Alternate Grounding Configuration, Non-Isolated A few applications in this power range have 208 VAC input and output, and a connected load consist- ing of multiple Power Distribution Units (PDUs), panelboards, switchboards or other items of load equipment which do not have isolation transformers. -
Page 24: Grounding Configuration, Corner-Grounded Delta Or Impedance-Grounded Wye
Configuring Your Neutral and Ground Connections Grounding Configuration, Corner-Grounded Delta or Impedance-Grounded Wye As previously mentioned, Series 610 SCC requires a bypass input neutral for sensing and monitoring. With a wye-connected input source, the installer should always connect the building service neutral to the System Control Cabinet (SCC) output neutral to achieve this. -
Page 25: Figure 9 Grounding Configuration, Impedance-Grounded Wye
Configuring Your Neutral and Ground Connections Figure 9 Grounding configuration, impedance-grounded wye These configurations have the same restrictions as explained in 6.2 - Alternate Grounding Config- uration, Wye-Connected Service, except for the wye input. The UPS input and bypass must be fed from the same source. -
Page 26: Preferred Grounding Configuration, Battery Systems
Configuring Your Neutral and Ground Connections Preferred Grounding Configuration, Battery Systems Open-rack battery systems, depending on local code requirements and customer preference, are normally: 1. Floating (ungrounded), 2. Center-tapped and floating or 3. Center tapped and grounded. Battery cabinet systems must be connected as floating (ungrounded) systems—Option 1 above. Center-tapped or grounded battery systems are not possible with battery cabinet systems. -
Page 27: Wiring Considerations
Wiring Considerations IRING ONSIDERATIONS WARNING All power connections must be completed by a licensed electrician experienced in wiring this type of equipment. Wiring must be installed in accordance with all applicable national and local electrical codes. Improper wiring may cause damage to the equipment or injury to personnel. -
Page 28: Power Wiring
Wiring Considerations Power Wiring 1. Power wiring—rectifier input, bypass input, UPS output and battery cables—must be run in individual, separate conduits or cable trays. Refer to the Outline and Terminal Details drawings (Figures 14 through 19, 24, 26, 28 and 50 through 54) for locations of the various power connections within the UPS and ancillary equipment. -
Page 29: Figure 11 Power Single Line Diagrams, Typical Multi-Module Configurations
Wiring Considerations Figure 11 Power single line diagrams, typical Multi-Module configurations* * These configurations are for illustrative purposes only. They represent only a sample of the possible configurations. Refer to the submittals supplied with your order for more information or for order-specific details. System SKRU Controls... -
Page 30: Control Wiring
Other cable groups will be required for other optional equipment. If your system has any installed options, special wire lists will be included in your Submittal Drawing Package. Contact your Liebert Sales Representative for assistance if the submittal drawings have been lost or misplaced. -
Page 31: Battery Wiring
Refer to Figures 20 through 23 and 50 through 54. WARNING A battery intercell connection on each tier of the Liebert battery cabinet is disconnected for safety during shipment. Do not complete these connections. A Liebert Global Services representative will complete these connections as part of start-up. -
Page 32: Wiring Connections
UPS systems and could negatively affect system performance. Specific Connections Refer to the drawings in this manual and any other drawings provided by Liebert for this installation. Make all of the following connections: 1. AC power cables from input power source circuit breaker (RIB) to each UPS Module Input. - Page 33 NOTE DC power and battery circuit breaker control cables are provided with Liebert battery cabinets for use between multiple cabinets when bolted together. Power cables are sized for interconnecting battery cabinets. Battery cabinets specified for bolting up to the UPS are shipped with power cables to connect the battery cabinet system to the UPS module.
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Page 34: Wiring Inspection
Wiring Inspection IRING NSPECTION 1. Verify all power connections are tightened per the torque specifications in Table 3. 2. Verify all control wire terminations are tight. 3. Verify all power wires and connections have proper spacing between exposed surfaces, phase-to- phase and phase-to-ground. -
Page 35: Table 4 Field-Supplied Lugs
Wiring Inspection Table 4 Field-supplied lugs One-Hole Lugs T & B Wire Bolt Size Tongue Width T & B Liebert Lug Style Size (Inches) (Inches) #1 AWG 0.76 H973 12-714255-46 1/0 AWG 0.88 J973 12-714255-56 Stak-On 2/0 AWG 1.00 K973... -
Page 36: Table 5 Table 310-16, National Electrical Code (Reprint)
Wiring Inspection Table 5 Table 310-16, National Electrical Code (Reprint) Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F) Not More Than Three Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30°C (86°F) SIZE TEMPERATURE RATING OF CONDUCTOR. -
Page 37: Installation Drawings
Installation Drawings 10.0 I NSTALLATION RAWINGS Figure 12 One-line diagram, two-module parallel system with two-breaker maintenance bypass... -
Page 38: Figure 13 One-Line Diagram, Four-Module Parallel System With Three-Breaker Maintenance Bypass
Installation Drawings Figure 13 One-line diagram, four-module parallel system with three-breaker maintenance bypass... -
Page 39: Figure 14 Outline Drawing, Multi-Module System, Spacesaver, 100-225Kva
Installation Drawings Figure 14 Outline drawing, Multi-Module System, SpaceSaver, 100-225kVA... -
Page 40: Figure 15 Terminal Details, Multi-Module System, 100 & 125Kva Spacesaver
Installation Drawings Figure 15 Terminal details, Multi-Module System, 100 & 125kVA SpaceSaver... -
Page 41: Figure 16 Terminal Details, Multi-Module System, 150 & 225Kva - 480V, 600V Spacesaver
Installation Drawings Figure 16 Terminal details, Multi-Module System, 150 & 225kVA - 480V, 600V SpaceSaver... -
Page 42: Figure 17 Outline Drawing, Multi-Module System, Standard
Installation Drawings Figure 17 Outline drawing, Multi-Module System, Standard... -
Page 43: Figure 18 Terminal Details, Multi-Module System, 100 & 125Kva
Installation Drawings Figure 18 Terminal details, Multi-Module System, 100 & 125kVA... -
Page 44: Figure 19 Terminal Details, Multi-Module System, 150 & 225Kva
Installation Drawings Figure 19 Terminal details, Multi-Module System, 150 & 225kVA... -
Page 45: Figure 20 Battery Power Pack System
Installation Drawings Figure 20 Battery power pack system... -
Page 46: Figure 21 Battery Power Pack, Size A
Installation Drawings Figure 21 Battery power pack, Size A... -
Page 47: Figure 22 Line-Up Detail, Single- Or Multi-Module System, Spacesaver With Battery Cabinets
Installation Drawings Figure 22 Line-up detail, Single- or Multi-Module System, SpaceSaver with battery cabinets... -
Page 48: Figure 23 Line-Up Detail, Single- Or Multi-Module System, With Battery Cabinets
Installation Drawings Figure 23 Line-up detail, Single- or Multi-Module System, with battery cabinets... -
Page 49: Figure 24 Outline Drawing, System Control Cabinet (Scct), 200-1200A
Installation Drawings Figure 24 Outline drawing, System Control Cabinet (SCCT), 200-1200A... -
Page 50: Figure 25 Base Mounting Patterns, System Control Cabinet (Scct), 200-1200A
Installation Drawings Figure 25 Base mounting patterns, System Control Cabinet (SCCT), 200-1200A... -
Page 51: Figure 26 Outline Drawing, System Control Cabinet (Scct), 1600-2000A
Installation Drawings Figure 26 Outline drawing, System Control Cabinet (SCCT), 1600-2000A... -
Page 52: Figure 27 Base Mounting Patterns, System Control Cabinet (Scct), 1600-2000A
Installation Drawings Figure 27 Base mounting patterns, System Control Cabinet (SCCT), 1600-2000A... -
Page 53: Figure 28 Outline Drawing, System Control Cabinet (Scct), 2500-3000A
Installation Drawings Figure 28 Outline drawing, System Control Cabinet (SCCT), 2500-3000A... -
Page 54: Figure 29 Base Mounting Patterns, System Control Cabinet (Scct), 2500-3000A
Installation Drawings Figure 29 Base mounting patterns, System Control Cabinet (SCCT), 2500-3000A... -
Page 55: Figure 30 Control Connection Location Diagram, Multi-Module System, 100-125Kva
Installation Drawings Figure 30 Control connection location diagram, Multi-Module System, 100-125kVA... -
Page 56: Figure 31 Control Connection Location Diagram, Multi-Module System, 150-225Kva
Installation Drawings Figure 31 Control connection location diagram, Multi-Module System, 150-225kVA... -
Page 57: Figure 32 Control Connection Location Diagram, Scct
Installation Drawings Figure 32 Control connection location diagram, SCCT... -
Page 58: Figure 33 Control Wiring, External Interconnect Diagram, Multi-Module System
Installation Drawings Figure 33 Control wiring, external interconnect diagram, Multi-Module System... -
Page 59: Figure 34 Control Wire List, External Interconnections, Standard Wiring, Multi-Module System
Installation Drawings Figure 34 Control wire list, external interconnections, standard wiring, Multi-Module System, UPS module, Cable Group #1... -
Page 60: Figure 35 Control Wire List, External Interconnections, Standard Wiring, Multi-Module System
Installation Drawings Figure 35 Control wire list, external interconnections, standard wiring, Multi-Module System, System Control Cabinet, Part 1 of 3, Cable Groups #2 & #3... -
Page 61: Figure 36 Control Wire List, External Interconnections, Standard Wiring, Multi-Module System
Installation Drawings Figure 36 Control wire list, external interconnections, standard wiring, Multi-Module System, System Control Cabinet, Part 2 of 3, Cable Groups #5 & #6... -
Page 62: Figure 37 Control Wire List, External Interconnections, Standard Wiring, Multi-Module System
Installation Drawings Figure 37 Control wire list, external interconnections, standard wiring, Multi-Module System, System Control Cabinet, Part 3 of 3, Cable Group #8... -
Page 63: Figure 38 Control Wire List, External Interconnections, Multi-Module System, Remote Status Panel
Installation Drawings Figure 38 Control wire list, external interconnections, Multi-Module System, remote status panel option, Cable Group #4... -
Page 64: Figure 39 Control Wire List, External Interconnections, Multi-Module System (Scc With Momentary Duty Static Switch), Customer Alarm Interface Option, Cable Group #9
Installation Drawings Figure 39 Control wire list, external interconnections, Multi-Module System (SCC with momentary duty static switch), customer alarm interface option, Cable Group #9... -
Page 65: Figure 40 Control Wire List, External Interconnections, Multi-Module System, Alarm Status
Installation Drawings Figure 40 Control wire list, external interconnections, Multi-Module System, alarm status contacts option, Cable Group #14... -
Page 66: Figure 41 Control Wire List, External Interconnections, Multi-Module System, Battery Temperature
Installation Drawings Figure 41 Control wire list, external interconnections, Multi-Module System, battery temperature sensor option, Cable Group #15... -
Page 67: Maintenance Bypass Interlock Option, Cable Group #7
Installation Drawings Figure 42 Control wire list, external interconnections, Multi-Module System, maintenance bypass interlock option, Cable Group #7... -
Page 68: Figure 43 Control Wire List, External Interconnections, Multi-Module System, Snmp Interface
Installation Drawings Figure 43 Control wire list, external interconnections, Multi-Module System, SNMP interface option, Cable Group #26... -
Page 69: Figure 44 Control Wire List, External Interconnections, Multi-Module System, Module 1/Scc
Installation Drawings Figure 44 Control wire list, external interconnections, Multi-Module System, Module 1/SCC, Cable Groups #20 & #21... -
Page 70: Figure 45 Control Wire List, External Interconnections, Multi-Module System, Module 2/Scc
Installation Drawings Figure 45 Control wire list, external interconnections, Multi-Module System, Module 2/SCC, Cable Groups #20 & #21... -
Page 71: Figure 46 Control Wire List, External Interconnections, Multi-Module System, Module 3/Scc
Installation Drawings Figure 46 Control wire list, external interconnections, Multi-Module System, Module 3/SCC, Cable Groups #20 & #21... -
Page 72: Figure 47 Control Wire List, External Interconnections, Multi-Module System, Module 4/Scc
Installation Drawings Figure 47 Control wire list, external interconnections, Multi-Module System, Module 4/SCC, Cable Groups #20 & #21... -
Page 73: Figure 48 Control Wire List, External Interconnections, Multi-Module System, Module 5/Scc
Installation Drawings Figure 48 Control wire list, external interconnections, Multi-Module System, Module 5/SCC, Cable Groups #20 & #21... -
Page 74: Figure 49 Control Wire List, External Interconnections, Multi-Module System, Module 6/Scc
Installation Drawings Figure 49 Control wire list, external interconnections, Multi-Module System, Module 6/SCC, Cable Groups #20 & #21... -
Page 75: Figure 50 Outline Drawing, Single-Breaker Module Battery Disconnect, 175-250A
Installation Drawings Figure 50 Outline drawing, single-breaker module battery disconnect, 175-250A, 600VDC circuit breaker... -
Page 76: Figure 51 Outline Drawing, Dual-Breaker Module Battery Disconnect, 175-250A
Installation Drawings Figure 51 Outline drawing, dual-breaker module battery disconnect, 175-250A, 600VDC circuit breaker... -
Page 77: Figure 52 Outline Drawing, Single-Breaker Module Battery Disconnect
Installation Drawings Figure 52 Outline drawing, single-breaker module battery disconnect, 300, 450, 600, 800, 1000, 1200A... -
Page 78: Figure 53 Outline Drawing, Dual-Breaker Module Battery Disconnect
Installation Drawings Figure 53 Outline drawing, dual-breaker module battery disconnect, 300 & 450A... -
Page 79: Figure 54 Outline Drawing, Remote Status Panel, Surface Mount
Installation Drawings Figure 54 Outline drawing, Remote Status Panel, surface mount... - Page 80 Installation Drawings...
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Page 81: Appendixa - Site Planning Data , Series 610, 100-225 Kva, Multi -Module Systems
A - S 610, 100-225 VA, M PPENDIX LANNING ERIES ULTI ODULE YSTEMS Notes for Tables 6 - 8 Nominal rectifier AC input current (considered continuous) is based on full (7 continued) rated output load. Maximum current includes nominal input current and NOTE: A neutral conductor is required from each Multi-Module Unit output to the System Control Cabinet and from each SCC to the Power-Tie™... -
Page 82: Table 6 Site Planning Data-600V Input
Table 6 Site planning data—600V input Floor Loading AC Output Rectifier AC Inverter Dimensions Approx. Weight Concentrated Loading Rating Voltage Options Input Current Output Current Required Max. Battery Max. Heat WxDxH: in. (mm) Unpacked lb. (kg) lb./ft. (kg/m Battery Current Dissipation Input Input... -
Page 83: Table 7 Site Planning Data-480V Input
Table 7 Site planning data—480V input Floor Loading AC Output Rectifier AC Inverter Dimensions Approx. Weight Concentrated Loading Rating Voltage Options Input Current Output Current Required Max. Battery Max. Heat WxDxH: in. (mm) Unpacked lb. (kg) lb./ft. (kg/m Battery Current Dissipation Input Input... -
Page 84: Table 9 System Control Cabinet Data - Scct
Table 8 Site planning data—208V input Floor Loading AC Output Rectifier AC Inverter Dimensions Approx. Weight Concentrated Loading Required Max. Battery Max. Heat Rating Voltage Options Input Current Output Current WxDxH: in. (mm) Unpacked lb. (kg) lb./ft. (kg/m Battery Current Dissipation Input Input... - Page 88 All rights reserved throughout the world. Specifications subject to change Hong Kong without notice. 852 2572220 ® Liebert and the Liebert logo are registered trademarks of Liebert Corporation. All names referred to are trademarks Fax: 852 28029250 or registered trademarks of their respective owners.
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