Doyon CA6G Instructions Manual
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Doyon CA6G Instructions Manual

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ÉQUIPEMENT DOYON INC.
1255, rue Principale
Linière, Qc, Canada G0M 1J0
Tel.: 1 (418) 685-3431
Canada: 1 (800) 463-1636
US: 1 (800) 463-4273
FAX: 1 (418) 685-3948
Internet:
http://www.doyon.qc.ca
e-mail:
doyon@doyon.qc.ca
CA6G – CA12G – CAOP6G – CAOP12G
Product / Produit:
Serial number / Numéro de série:

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Summary of Contents for Doyon CA6G

  • Page 1 Linière, Qc, Canada G0M 1J0 Tel.: 1 (418) 685-3431 Canada: 1 (800) 463-1636 US: 1 (800) 463-4273 FAX: 1 (418) 685-3948 Internet: http://www.doyon.qc.ca e-mail: doyon@doyon.qc.ca CA6G – CA12G – CAOP6G – CAOP12G Product / Produit: Serial number / Numéro de série:...

  • Page 2: Table Of Contents

    IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS TABLE OF CONTENTS SECTION « A » DESCRIPTION PAGE Introduction..........Construction .

  • Page 3: Introduction

    ATTENTION DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organisations. The customer is responsible for finding qualified technicians in gas, electricity and plumbing for...

  • Page 4: Construction

    CONSTRUCTION You just bought the most advanced gas fired oven in the world, "DOYON" technology at its best. This gas fired oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON gas fired oven is designed with parts that are easy to find.

  • Page 5: Installation Warnings

    INSTALLATION WARNINGS The DOYON gas fired ovens are designed to be used with the gas specified on the descriptive nameplate. Refer to National Fuel Gas Code, ANSI-Z223.1-XX and CAN/CGA-B149-XX. Refer to last edition year for XX. Copies of these are available at: American Gas Association, 1515 Wilson Boulevard, Arlington, Virginia, 22209.

  • Page 6: Distances To Respect

    DISTANCES TO RESPECT Back and sides of the oven: 1 inch. Top of the oven: a clearance of 12 inches to the ceiling must exist to permit adequate venting of the exhaust pipe and hot parts and to give proper access to a technician. The draft hood must have a clearance of 2 inches minimum all around.

  • Page 7: Installation

    1. To the certified gas technician The burner installed on DOYON gas fired ovens is set up and adjusted at the plant for a first class operation. It is nevertheless necessary to verify on site the pressure at the burner input.
  • Page 8 Connect the steam system (1/4 NPT) to the cold water distribution network. We highly recommend a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240). WARNING Do not adjust the needle valves, it has been done at the factory.

  • Page 9: Troubleshooting

    OPERATION OF THE OVEN 1. Turn the switch to the " ON " position. • The light inside the oven must light up. 2. Adjust the thermostat at the desired setting (see THERMOSTAT INSTRUCTIONS below). N.B. The red light must be "ON" (If not, press the breaker on the front). 3.

  • Page 10: Instructions For Oven

    INSTRUCTIONS FOR OVEN BAKING F (Croissants, Sweet doughs, Small rolls) F (Baguette bread, round loaf, 16 oz. bread and more) F (If the oven is filled to its capacity) Place product in the oven only when the pilot light has gone out. OPENING AND CLOSING OF THE DOORS To open the doors: Open one of the doors up to 2"...

  • Page 11: Operation Of The Proofer

    OPERATION OF THE PROOFER 1. Switch "ON". 2. Set the thermostat control at 100 3. Set the humidity control at approximately : 4 or 5 for CAOP6 and CAOP12. 4. If there is too much fog and water drips from the glass doors, adjust humidity control to a lower number.

  • Page 12: Troubleshooting

    TROUBLESHOOTING BEFORE CALLING FOR SERVICE ANSWERS TO MOST FREQUENT QUESTIONS Always cut off the main power before replacing any parts. Take care of water and gas piping system when pulling the oven. Control parts on the front and proofer Remove the side panels of the oven and the proofer by screwing out the screws.
  • Page 13 • The burner goes to lock-out because of: burner equipped with multiple interlocked safety devices. In the event of a failure of the flame or any blockage of the combustion air supply, the burner will "lock out" in the safety condition. •...
  • Page 14 If the OVERHEAT WARNING light is on, Check if the cooling fan airflow is not and you hear the warning buzzer. obstructed. Check the cooling fan if it is running. If not, call a qualified technician to replace it. (Electrical components may be damaged if it is not repaired immediately.) You have no more water in the principal water OPTIONAL...

  • Page 15: Oven Maintenance And Cleaning

    OVEN MAINTENANCE AND CLEANING MAINTENANCE OF THE BURNER • Once a year, you should ask a certified technician to make a tune up. Make sure everything works properly, verify and clean especially : 1. The gas mixer air inlet. 2. The spark rod and porcelain insulators. 3.
  • Page 16 AUTOMATIC STEAM OPTION INTERVALS TIMES SETTING (GREEN) INJECTION TIMES SETTING (RED) INTERVALS MULTIPLICATOR SETTING STEAM INJECTION MULTIPLICATOR SETTING SCALE ADJUSTMENT By pushing the GREEN button, the button will light up and the automatic system injection will start. The injection will be done as per the pre-adjustment time on the automatic steam timer. The standard steam timer (white light) will light up during the steam injection.
  • Page 17 WATLOW CONTROL OPERATION 1. Turn the switch to the " ON " position. (See next paragraph for the factory-preset program on your watlow control). • The light inside the oven must light up. 2. Adjust the WATLOW control at the desired setting (see watlow programming procedure next page).
  • Page 18 WATLOW PROGRAMMING The Watlow temperature control can record 12 different menus. It must be programmed before use. It will save its programs in case of power failure. Each menu includes 3 "STEPS" and each step includes : Symbol • temperature •...
  • Page 19 SP2 appears. Use the arrows to adjust to the desired temperature (400°F) Press on the number of the menu to confirm (ex. # 1) t2 appears Use the arrows to select the desired timing (00:15) Press on the number of the menu to confirm (ex.
  • Page 20 EXAMPLE 2 (Cooking program with steam cycle) -For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of 20 minutes at 375°F followed by a 15 seconds buzzer. To access the programming mode: •...
  • Page 21 Step #3 Suggested values SP3 appears Use the arrows to adjust to the desired temperature (375°F) Press on the number of the menu to confirm (ex. # 2) t3 appears Use the arrows to select the desired timing (00:15) Press on the number of the menu to confirm (ex.
  • Page 22 SECTION BURNER ADJUSTMENTS...

  • Page 23: Natural

    ADJUSTMENT BURNER CA & CAOPG NATURAL GAS CA−N...
  • Page 24 ADJUSTMENT BURNER CA & CAOPG PROPAN GAS CA−P...

  • Page 25: Component Parts

    SECTION COMPONENT PARTS...
  • Page 26 CAOP12G TIMER OMRON H5CL OMRON E5CS TIMER OMRON H5CL OMRON H5CL OMRON E5CS TIMER OMRON H5CL CAOP12G...
  • Page 27 Item Part Number Description Quantity PAR800 SWIVEL CASTER PAR850 SWIVEL CASTER WITH BRAKE P2857E PROOFER DOOR 28" X 57 1/4" QUE500 DOOR GASKET(15`) QUP320 DOOR HINGE QUP520 MAGNETIC HANDLE ELB096 5A BREAKER ELB097 20A BREAKER ELI402 BLACK SELECTOR 2 POS. ELI406 BASE WITH 1NO ELI220...
  • Page 28 CAOP12G CAOP12G...
  • Page 29 Item Part Number Description Quantity ELD050 INCANDESCENT LIGHT SOCKET ELA350 HALOGEN BULB 100 WATTS 120V ELS950 BUZZER 120V ELM570 DOOR SWITCH ELT503 HIGH LIMIT THERMODISC SWITCH 140°F ELT507 HIGH LIMIT THERMODISC SWITCH 110°F...
  • Page 31 Item Part Number Description Quantity QUF350 ELECTRIC FLOAT ELD050 INCANDESCENT LIGHT SOCKET ELA275 BULB 60W 130V ELC860 CONTACTOR 2P 30A 110V ELC615 RELAY 10A 2P COIL 110V ELC617 BASE ELM730 PROOFER FAN BLOWER ELE130 COIL ELEMENT 120V 1500W ELE131 COIL ELEMENT 208V 1500W ELE132 COIL ELEMENT 240V 1500W ELS887...
  • Page 32 CAOP12G CAOP12G...
  • Page 33 Item Part Number Description Quantity GAD200 FLAME DETECTION ROD GAD190 IGNITION ROD GAM200 ATMOSPHERIC MIXER GAP300 PRESSURE SWITCH DWYER GAT100 TRANSFORMER 120/25V 20VA. GAB500 ELECTRONIC CONTROL ( HONEYWELL S87D ) GAB505 ELECTRONIC CONTROL ( FENWAL ) GAC230 HONEYWELL GAS VALVE #VR8205A2800NATURAL) ELT680 THERMOSTAT 700°F...
  • Page 34 CAOP12G CAOP12G...
  • Page 35 Item Part Number Description Quantity QUC615 #4L86 86" BELT QURB100 FLANGE BEARING QURB20 BEARING #KL44610 QURB40 BEARING #KL44643 ELM400 ROLLER LEVER SWITCH...
  • Page 36 CAOP12G E-11 WATLOW WATLOW ARRET/MARCHE 5 AMPS WATLOW ARRET/MARCHE 5 AMPS CAOP12WG...
  • Page 37 Item Part Number Description Quantity PAR800 SWIVEL CASTER PAR850 SWIVEL CASTER WITH BRAKE P2857E PROOFER DOOR 28" X 57 1/4" QUE500 DOOR GASKET(15`) QUP320 DOOR HINGE QUP520 MAGNETIC HANDLE ELB096 5A BREAKER ELB097 20A BREAKER ELI402 BLACK SELECTOR 2 POS. ELI406 BASE WITH 1NO ELI220...
  • Page 38 CAOP12G E-13 WATLOW CAOP12WG...
  • Page 39 Item Part Number Description Quantity ELD050 INCANDESCENT LIGHT SOCKET ELA350 HALOGEN BULB 100 WATTS 120V ELS950 BUZZER 120V ELM570 DOOR SWITCH ELT503 HIGH LIMIT THERMODISC SWITCH 140°F ELT507 HIGH LIMIT THERMODISC SWITCH 110°F ELC800 SOLID STATE RELAY (S.S.R.) ELF960 LITTLE-FUSE HOLDER 30A 300V ELF855 LITTLE-FUSE 1A 250V GAT100...
  • Page 41 SECTION CONTROL PANELS...
  • Page 42 240 VOLTS 1 PHASE DOUBLE GAS P240DCAG...
  • Page 43 Item Part Number Description Quantity ELB072 TERMINAL BLOCK 3P 175A ELL050 GROUND LUG ELF970 FUSE HOLDER 30A 250V 2P ELF840 FUSE 20A 250V ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON ELC515 MOTOR REVERSING CONTACTOR 2HP ELO215 OVERLOAD RELAY SIMPLE PHASE 2 TO 7 AMPS. ELO220 OVERLOAD RELAY BASE ELB073...
  • Page 44 208 VOLTS 3 PHASES DOUBLE GAS P208DCAG...
  • Page 45 Item Part Number Description Quantity ELB071 TERMINAL BLOCK 2P 175A ELL050 GROUND LUG ELF995 FUSEHOLDER 30A 250V 3P ELF830 FUSE 15A 250V ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON ELC515 MOTOR REVERSING CONTACTOR 2HP ELO225 OVERLOAD RELAY THREE PHASES 1,6 TO 5 AMPS. ELB073 TERMINAL BLOCK 30A ELC630...
  • Page 46 120 / 208 VOLTS 120 / 240 VOLTS 1 PHASE CA12 GAS WATLOW P240CAGW...
  • Page 47 Item Part Number Description Quantity ELB072 TERMINAL BLOCK 3P 175A ELL050 GROUND LUG ELF970 FUSE HOLDER 30A 250V 2P ELF840 FUSE 20A 250V ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON ELC515 MOTOR REVERSING CONTACTOR 2HP ELO215 OVERLOAD RELAY SINGLE PHASE 2 TO 7 AMPS. ELO220 OVERLOAD RELAY BASE ELB073...
  • Page 48 240 VOLTS 1 PHASE SIMPLE CAOP6G X3 X1 H2 H4 P240SC6G...
  • Page 49 Item Part Number Description Quantity ELB072 TERMINAL BLOCK 3P 175A ELL050 GROUND LUG ELC860 CONTACTOR 2P 30A 110V ELT705 TRANSFORMER 120/240 A 12/24, 100VA ELD060 BRIDGE RECTIFIER 1000V, 35A ELC660 RELAY 10A 120V, 2NO-2NF ELC495 MOTOR REVERSING CONTACTOR 2HP ELC505B CONTACTOR COIL (ONLY) ELO125 OVERLOAD BASE RELAY TÉLÉMÉCANIQUE...
  • Page 50 208 VOLTS 3 PHASES SIMPLE CAOP6 X3 X1 H2 H4 P208SC6G...
  • Page 51 Item Part Number Description Quantity ELB071 TERMINAL BLOCK 2P 175A ELT705 TRANSFORMER 120/240 A 12/24, 100VA ELD060 BRIDGE RECTIFIER 1000V, 35A ELC660 RELAY 10A 120V, 2NO-2NF ELC495 MOTOR REVERSING CONTACTOR 2HP ELC505B CONTACTOR COIL (ONLY) ELL050 GROUND LUG ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON ELC630 CONTROL RELAY 12A COIL 120V ELC640...
  • Page 52 208 OR 240 VOLTS 1 PHASE DOUBLE P240CPG...
  • Page 53 Item Part Number Description Quantity ELB072 TERMINAL BLOCK 3P 175A ELT705 TRANSFORMER 120/240 A 12/24, 100VA ELO098 OVERLOAD TELEMECANIQUE 2.5 TO 4 AMPS ELO125 OVERLOAD BASE RELAY TÉLÉMÉCANIQUE ELC495 MOTOR REVERSING CONTACTOR 2HP ELC505B CONTACTOR COIL (ONLY) ELL050 GROUND LUG ELM715 PRESET TIMER 25SEC.
  • Page 54 208 VOLTS 3 PHASES DOUBLE CA12 P208CPG...
  • Page 55 Item Part Number Description Quantity ELB071 TERMINAL BLOCK 2P 175A ELD060 BRIDGE RECTIFIER 1000V, 35A ELC495 MOTOR REVERSING CONTACTOR 2HP ELC505B CONTACTOR COIL (ONLY) ELL050 GROUND LUG ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON ELC640 CONTROL RELAY BASE ELC630 CONTROL RELAY 12A COIL 120V ELB073 TERMINAL BLOCK 30A...

  • Page 56: Limited Warranty

    LIMITED WARRANTY (Continental United States Of America And Canada Only) Doyon Equipment Inc. guarantees to the original purchaser only that its product are free of defects in material and workmanship, under normal use. This warranty does not cover any light bulbs, thermostat calibration or defects due to or resulting...

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Ca12gCaop6gCaop12g

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