Rexel S16 Service And Parts Manual
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Rexel S16 Service And Parts Manual

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PAPER SHREDDER S16
PAPER SHREDDER
S16
ILLUSTRATED

PARTS LIST

AND

SERVICE INSTRUCTIONS

ISSUE 2
08/08/2002

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  • Page 1: Parts List

    PAPER SHREDDER S16 PAPER SHREDDER ILLUSTRATED PARTS LIST SERVICE INSTRUCTIONS ISSUE 2 08/08/2002...
  • Page 2 PAPER SHREDDER INDEX CONTENTS HEADING SECTION PREFACE AND INDEX INDEX ILLUSTRATED PARTS LIST INSTALLATION SERVICE INSTRUCTIONS MODEL SPECIFICATION FACTORY POTENTIOMETER SETTINGS WIRING DIAGRAMS ISSUE 4 MARCH 97 PAGE 1...
  • Page 3 PAPER SHREDDER INDEX PREFACE SERVICE PREPARATION This manual provides the instructions for the replacement of all the components that may become worn or damaged during normal usage of the machine. “Illustrated Parts Lists” For each machine give full details of the replacement part numbers with supporting diagrams to show the location of the components.
  • Page 4 PAPER SHREDDER INDEX ILLUSTRATED PARTS LIST SECTION INDEX PAGE No ISSUE NO FRAME AND COVER PANELS ASSEMBLY 1 & 2 CASING ASSEMBLY 3 & 4 CUTTING HEAD 5 & 6 BIN ASSEMBLY 7 & 8 ELECTRICS 9 - 12 ISSUE 2 MARCH 97 PAGE 3...

  • Page 5: Table Of Contents

    PAPER SHREDDER INDEX SERVICE INSTRUCTIONS SECTION SERVICE ROUTINE PAGE No INSTALLATION AND SAFETY LUBRICATION OF CUTTING HEAD FEED CHUTE REMOVAL AND REPLACEMENT REMOVAL OF CASING CUTTING HEAD ADJUSTMENT REPLACING DRIVE BELT REPLACING CUTTING HEAD REPLACING GEARBOX CUTTERS AND STRIPPER REPLACEMENT MOTOR REPLACEMENT SWITCH PANEL REPLACEMENT ELECTRONIC ADJUSTMENTS (REED SWITCHES)
  • Page 6 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST FRAME & COVER PANELS ASSEMBLY PART DESCRIPTION QTY COMMENTS 25384 REAR COVER PANEL D25400 LH FRONT COVER PANEL ASSY 25065 FRAME ASSEMBLY TRU67 GRIP RING SCM43 M3 X 20 POZI PAN SCREW...
  • Page 7 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST FRAME & COVER PANELS ASSEMBLY ISSUE 2 JUNE 96 PAGE 2...
  • Page 8 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST CASING ASSEMBLY PART DESCRIPTION QTY COMMENTS 25467 TOP COVER ASSY COMPLETE 25397 SIDE PANEL UPPER CASE LH 25396 REAR PANEL UPPER CASE M5 HEXAGON NUT SHK3 M5 SHAKEPROOF WASHER PLN3 M5 PLAIN WASHER...
  • Page 9 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST CASING ASSEMBLY ISSUE 2 JUNE 96 PAGE 4...
  • Page 10 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST CUTTING HEAD PART DESCRIPTION QTY COMMENTS 25453 CUTTING HEAD COMPLETE D25435 INFEED EXTENSION D25440 PAPER GUIDE UP TO S/N 661559 D25454 PAPER GUIDE FROM S/N 661559 BR22 BEARING C/W SNAP RING BR15...
  • Page 11 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST CUTTING HEAD ISSUE 2 JUNE 96 PAGE 6...
  • Page 12 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST BIN ASSEMBLY PART DESCRIPTION QTY COMMENTS 25387 FIBRE BIN D-NUT36 M8 DOME NUT SHK5 M8 SHAKEPROOF WASHER PLN27 WASHER LARGE 25452 BASE REINFORCEMENT 254113 BASE STIFFENER SL18-242 CASTOR STEM INSERT (M8 x 15)
  • Page 13 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST BIN ASSEMBLY ISSUE 2 JUNE 96 PAGE 8...
  • Page 14 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST ELECTRICS PART DESCRIPTION QTY COMMENTS 25455 SWITCH/CONTROL UNIT COMPLETE NUT M3 SKH1 SHAKEPROOF WASHER SL8-107 MICROSWITCH SCM78 SCREW M3 x 16mm POZI PAN SL6-33 CAPACITOR 90-112uF NUT M6 SHK4 SHAKEPROOF WASHER PLN4...
  • Page 15 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST ELECTRICS ISSUE 2 JUNE 96 PAGE 10...
  • Page 16 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST ELECTRICS PART DESCRIPTION QTY COMMENTS D000200 CONTROL PANEL DECAL SL10-45 RED NEON INDICATOR LIGHT SL10-62 RED NEON LIGHT 115V SL10-46 RED LED INDICATOR LIGHT SL8-117 EMERGENCY STOP SWITCH SCM81 M4 x 12mm COUNTERSUNK...
  • Page 17 PAPER SHREDDER S16 SECTION 1 ILLUSTRATED PARTS LIST ELECTRICS ISSUE 2 JUNE 96 PAGE 12...
  • Page 18 PAPER SHREDDER S16 SECTION 2 SERVICE INSTRUCTIONS REED SWITCH AND SENSING COIL ISSUE 2 JUNE 96 PAGE 13...
  • Page 19 PAPER SHREDDER S16 SECTION 2 SERVICE INSTRUCTIONS ELECTRONIC ADJUSTMENTS ELECTRONIC ADJUSTMENTS - Sensing Coils The sensor is mounted on the printed circuit board (PCB) (fig. 11b) and detects the high current drawn when the motor stalls due to the cutting head jamming. The magnetic field of the wire passing through the coil is sensed by the coil and operates the potentiometer, which forms part of the logic circuit controlling the contactors that directly switch the motor.
  • Page 20 PAPER SHREDDER S16 SECTION 2 SERVICE INSTRUCTIONS PRINTED CIRCUIT BOARD LAYOUT ISSUE 2 JUNE 96 PAGE 15 PAPER SHREDDER S16 SECTION 2 SERVICE INSTRUCTIONS...
  • Page 21 PRINTED CIRCUIT BOARD REPLACEMENT PRINTED CIRCUIT BOARD REPLACEMENT - Reed Switch 1. Remove the casing (see page 4). 2. Note the wiring connections and disconnect the 2 wires from the terminal block on the PCB (1, fig. 12). 3. Disconnect the 8-way plug (2, fig. 12) and the 10-way ribbon (3, fig. 12) from the PCB. 4.
  • Page 22 PAPER SHREDDER S16 SECTION 2 SERVICE INSTRUCTIONS PCB TERMINAL BLOCK AND PLUGS ISSUE 2 JUNE 96 PAGE 17...

  • Page 23: Installation

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS INSTALLATION NOTES POWER SUPPLY Check that the details marked on the machine rating plate conform with the electrical mains supply. Single phase power supply operation 115v. 1ph. 60Hz 240v. 1ph. 50Hz This machine must be earthed. SAFETY PRECAUTIONS 1.

  • Page 24: Lubrication Of Cutting Head

    When the machine is used regularly it is recommended that cleaning and oiling is carried out at weekly intervals. At six monthly intervals chains, sprockets and gears should be cleaned and re-coated with Rexel Shredder Oil. ISSUE 2 MARCH 97...

  • Page 25: Feed Chute Removal And Replacement

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS FEED CHUTE REMOVAL AND REPLACEMENT 1. Remove the two plastic screw covers (1, fig. 1) by prising upwards with s screwdriver. 2. Remove the two set screws (2, fig. 1), lift front of feed chute, slide forward to unplug at the rear and lift free.

  • Page 26: Removal Of Casing

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS REMOVAL OF CASING 1. Remove the four screws (1, fig. 1), securing the operating switches assembly to facia panel. 2. Lower the switch assembly to the inside of the machine. 3. Open the hinged door and withdraw the waste bin (1, fig.3). 4.

  • Page 27: Cutting Head Adjustment

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS CUTTING HEAD ADJUSTMENT Ensure that machine is disconnected from the electricity supply. Too much clearance between adjacent cutters can cause incorrect shredding. To rectify:- 1. Remove the casing (section 2 page 4). 2. Prose open locking washers on both shafts on the gearbox end. 3.

  • Page 28: Replacing Drive Belt

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS REPLACING DRIVE BELT 1. Remove the casing (section 2, page 4). 2. NOTE: The gearbox pulley and motor drive are on fixed centres. To remove belt, slaken socket set screw securing motor pulley and wind belt off gearbox pulley as shown (fig. 5). 3.

  • Page 29: Replacing Cutting Head

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS REPLACING CUTTING HEAD 1. Remove the casing (section 2, page 4). 2. Remove the motor dust cover and lift out the bin full flap. 3. Note and disconnect motor wires from the rear terminal block, capacitor and earth screw. Disconnect the wires from the bin full switch.

  • Page 30: Replacing Gearbox

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS REPLACING GEARBOX 1. Remove the cutting head unit (section 2 page 7), drive belt (section 2 page 6), and motor (section 2 page 10). 2. Support the cutting head with the gearbox uppermost and remove the screws securing the de-jam plate, gearbox cover and tie rods.

  • Page 31: Cutters And Stripper Replacement

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS CUTTERS AND STRIPPER REPLACEMENT 1. Remove the cutting head (section 2, page 7) and gearbox and sideframe assembly (section 2 page 8). 2. Remove the 1/1 gears and gearbox cover assembly. 3. Prise open the locking washers and unscrew the locknuts on both shafts. Remove the collars from both shafts and lift away the paper guide plate and infeed extensions.

  • Page 32: Motor Replacement

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS MOTOR REPLACEMENT 1. Remove the casing (section 2 page 4), the motor dust guard and the bin full flap. 2. Remove the drive belt and motor pulley (section 2 page 6). 3. Note the wiring connections and disconnect the motor wires from the teminal block, capacitor and the motor earth screw.

  • Page 33: Switch Panel Replacement

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS SWITCH PANEL REPLACEMENT 1. Remove the casing (section 2 page 4). 2. Disconnect the ten way ribbon plug from the PCB (1, fig.9). 3. Note the wiring connections and disconnect the four wires (2, fig.9) from the emergency stop switch.

  • Page 34: Electronic Adjustments (Reed Switches)

    PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS SECTION NINE ELECTRONIC ADJUSTMENTS (REED SWITCHES) Two sensors are mounted on the printed circuit board (PCB) 91, fig.11), each of which comprise a coil supported on a terminal block and encircling a reed switch. One sensor detects the high current present in the event of a phase failure, the other detecting the high current drawn when the motor stalls due to the jamming of the cutting head.
  • Page 35 PAPER SHREDDER 16 SECTION 2 SERVICE INSTRUCTIONS ISSUE 2 MARCH 97 PAGE 13...

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