Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Albany RCA L
Summary of Contents for Albany RCA L
- Page 1 RCA L Owner’s Manual RCA L Version 1.0...
- Page 2 Components (7) Safety RCA L Version 2.0...
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Page 3: Safety
ADS Photocells – either reflective or thru-beam (7) Springs 50,000 cycle (8) Chains and sprockets Size 60 chain (9) Idler Barrel (not shown) Helps guide the curtain into the side frames (10) Hoods (Optional) (not shown) RCA L Version 2.0... -
Page 4: Table Of Contents
5.5 Installing the Header....................19 5.6 Drive Chain Tension .....................20 5.6.1 Chain Tension Adjustment ..................20 5.7 Counter Balance Springs....................21 5.7.1 Pre-charging Springs....................21 5.8 Closing the side frames ....................22 5.8 Hand Chain Operator ....................23 Adjustment of limit switches..................24 RCA L Version 2.0... - Page 5 6.5.2 Removal and Re-installation of curtain in bottom bar ..........30 6.5.3 Repairs to rubber curtain – rips or perforations .............30 6.5.4 Replacing the operator brake band ................32 6.5.5 Adjusting the operator brake band .................33 6.6 Maintenance Schedule ....................34 6.6.1 Gearbox .........................35 6.7 Torque Specifications ....................35 RCA L Version 2.0...
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Page 6: Manufacturer And General Information
Design copy of this door system will be legally prosecuted. No part of this operation manual may be reproduced without the prior permission of Albany Door Systems. Should you have any questions regarding our doors and services please do not hesitate to contact us. -
Page 7: Product Description
Before each downward movement an internal test of the photocells and the control unit is performed (Safety classification 2). If a malfunction has been acknowledged, the drive power is interrupted (ACS-50 Control Panel) and the door will not operate to close the door. RCA L Version 2.0... -
Page 8: Additional Safety Systems
This is especially true for a door with a high volume of human traffic or with low sized doors with a height under 10 feet (3m). Albany Door Systems offers a variety of safety systems for high-speed doors. Some examples could be any of the following: Light beam barriers, motion detectors, induction loops. -
Page 9: Warranty Information
The Albany Door Systems warranty does not include replacement of parts due to normal wear and tear, damage beyond the control of Albany Door Systems (i.e.: damage in transit, impacts, etc.), or any labor charges incurred in the removal and/or replacement of defective parts. -
Page 10: Re-Coil-Away Sbr Curtain Limited Warranty
No other oral or written representations made by Albany Door Systems or its agents are a part of this warranty unless specifically set forth in writing by an authorized Albany Door Systems official. -
Page 11: Safety Advice
The operation manual should be kept at the site of the fitted door system in readable condition. All safety and warning labels should not be removed from the machine and should also be kept readable. RCA L Version 2.0... -
Page 12: Safety Symbols Explanation
Do not use the door for purposes not defined. If the door is transferred to third person this operation manual must transferred also. Operation of the emergency lever may lead to partly opening/closing motion of the door. Do not drive through the door opening unless door is completely open. RCA L Version 2.0... - Page 13 THIS VOIDS ALL WARRANTY ON THE CURTAIN MATERIAL. Pay attention to the general safety advises mentioned under the core point SAFETY but also the special safety advises mentioned in the other chapters of the operation manual. RCA L Version 2.0...
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Page 14: Storage And Transport
The door should be lifted in such a way that tilting the crate sideways is avoided. 4.4 Transport to the installation place The components of the door system must only be taken from the transport crate at the place where the door is being installed. RCA L Version 2.0... -
Page 15: Installation
The installation location must be secured for passenger and automobile traffic. Before installation the packing material must be removed. Also lower the bottom beam below the idler barrel before lifting into place. RCA L Version 2.0... -
Page 16: Starting The Install
NOTE: Along the inside of each side frame there are predrilled holes for mounting the side frame to the door Figure 2 opening. (See Appendix) RCA L Version 2.0... -
Page 17: Preparing The Header Assembly For Lifting
WARNING: The cable or chain used for lifting the header assembly must not exceed a 45 angle from vertical DANGER: A falling header assembly can result in SEVERE INJURY and POSSIBLE Figure 8 DEATH! RCA L Version 2.0... -
Page 18: Lifting With A Fork Lift
Be careful to have the header assembly properly balance on the forks. Secure the header assembly to the forks to help prevent from falling. DANGER: A falling header assembly can result in SEVERE INJURY and POSSIBLE DEATH. Figure 9 RCA L Version 2.0... -
Page 19: Installing The Header
Small doors have 2 bolts per side; larger doors have 3 bolts per side. These should be torque to 212 ft-lb. You must bring down the curtain before securing the idler bearing. Figure 11 RCA L Version 2.0... -
Page 20: Drive Chain Tension
Loosen the 4 bolts that attach the operator to the header assembly. Either raise or lower the operator to achieve the proper tension. Retighten the 4 bolts that attach the operator to the header assembly. Figure 12b RCA L Version 2.0... -
Page 21: Counter Balance Springs
T for amount of pre turns. You also stretch the spring at this time; this amount is also located on the same tag. You always charge in the up position as shown in figure 13. RCA L Version 2.0... -
Page 22: Closing The Side Frames
Figure 16 Next figure 17 shows the guides closed and set to the proper clearance gap. This gap is a minimum of ½” (13 mm). This gap allows the curtain to travel within the guide freely. ½” RCA L Version 2.0... -
Page 23: Hand Chain Operator
(See figure 14b). To return to electrical operation, merely pull the disconnect chain to the “engaged” position” (See figure 14c) Figure 14a Figure 14c Figure 14b RCA L Version 2.0... -
Page 24: Adjustment Of Limit Switches
6) Manually lower the door to a nearly closed position and repeat steps 3 through 5 with the Close cam. 7) Upon completion of all wiring connections, repeat steps 2 through 6 using the “Stop” button for adjustments of limit switches to their final, exact positions. Figure 18 RCA L Version 2.0... -
Page 25: Service & Repair
6.0 Service & Repair 6.1 Customer Service In case of door maintenance, malfunctions or repair work, please contact the supplier or the manufacturer. Address of Customer Services Department ALBANY DOOR SYSTEMS 975-A Old Norcross Road Lawrenceville, GA 30045 PH 877-925-2468 Fax 770-338-5034 6.2 Inspection and maintenance... -
Page 26: Cleaning
6.3 Cleaning 6.3.1 Cleaning and maintenance of the door curtain Do not ever use any petroleum-based products on the curtain. Clean curtain with a citrus based cleaner only. RCA L Version 2.0... -
Page 27: Cleaning And Maintenance Of The Door Curtain
'cone', then the door is most likely out-of-level. To remedy the problem, it may be necessary to raise one of the end plates (which have slotted holes) to level the door. RCA L Version 2.0... -
Page 28: Operator Troubleshooting
Service & Repair 6.4.2 Operator Troubleshooting RCA L Version 2.0... - Page 29 Service & Repair RCA L Version 2.0...
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Page 30: Repairs & Removals
Step 3. From the " thick piece of repair rubber, cut some pieces to inlay into the prepared areas. Using a grinder with a sanding disc or a wire brush, roughen-up the inlay surfaces for bonding. RCA L Version 2.0... - Page 31 Clamping is not acceptable. Allow the cement to cure thoroughly (1- to 2 hours) before moving the curtain. Finally, raise the curtain to an open position, re-insert it into the guides, close and re-bolt the guides, and resume normal operation. Figure 31 Figure 32 RCA L Version 2.0...
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Page 32: Replacing The Operator Brake Band
Service & Repair 6.5.4 Replacing the operator brake band RCA L Version 2.0... -
Page 33: Adjusting The Operator Brake Band
Service & Repair 6.5.5 Adjusting the operator brake band RCA L Version 2.0... -
Page 34: Maintenance Schedule
Guides, bottom bar & header assembly for rust or damage Guide Opening 1/2" All Fasteners (check for tightness) Limit Settings EVERY MONTH YES, every 350,000 cycles Reversing Edge (check for proper operation and any signs of damage) RCA L Version 2.0... -
Page 35: Gearbox
Bottom beam angle 3/8-16 x 1-1/4" Grade 5 thru fabric to flat bar 5/16-18 x 1-1/2" Self tapping screw Curtain to drum tube Hex head bolt, 1/4-20 x 1-1/4" Break away bar on bottom beam Grade 5 RCA L Version 2.0... - Page 36 RCA L Architectural Up to & including 12’x 12’ RCA L Version 2.0...
- Page 37 RCA L Architectural Over 12’x 12’ RCA L Version 2.0...