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Albany UltraSecure 3000 Owner's Manual

High speed doors with ultrasmart
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PN: 001451
Rev. 9/27/2010
Version 4.20
UltraSecure 3000 with UltraSmart Owners Manual
Doors are UltraRugged, UltraReliable, UltraAffordable.
Albany Door Systems - A Company of Albany International Corp. All Rights Reserved
1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30046
262-268-9885 www.albanydoors.com

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Summary of Contents for Albany UltraSecure 3000

  • Page 1 UltraSecure 3000 with UltraSmart Owners Manual Doors are UltraRugged, UltraReliable, UltraAffordable. Albany Door Systems - A Company of Albany International Corp. All Rights Reserved 1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30046 262-268-9885 www.albanydoors.com...
  • Page 2 Albany Door Systems’ obligations under this warranty are limited to repairing or replacing the defective part including labor and Albany Door Systems shall not be responsible for any other losses or damages due to the operation of any door or parts covered by this warranty. Warranty parts will be shipped regular ground freight at the expense of Albany Door Systems.

  • Page 3: Table Of Contents

    Troubleshooting Maintenance UltraSmart Control Wiring Wireless Safety System UltraSmart Startup Procedure Parts Diagram ALBANY DOOR SYSTEMS CONTACT INFORMATION: Port Washington, WI 1080 Maritime Drive, Port Washington, WI 53074 Phone: 262-268-9885 Fax: 262-268-9895 Technical Support: 262-268-9885 www.albanydoors.com / support@albint.com Lawrenceville, GA...

  • Page 4: Introduction

    INTRODUCTION The contents of this manual are designed to help you operate and maintain Albany UltraLite™, UltraFast™, UltraCool™, and UltraFreeze™ high speed doors. DO NOT operate or perform maintenance on the high speed door unless you have read through the instructions in this manual.

  • Page 5: Product Description

    The door may be opened manually in the event of a power outage by releasing the brake via the side column mounted egress lever. The UltraSecure 3000 is equipped with a wireless electric reversing edge and inline safety light cur- tain photo eyes..

  • Page 6: Electric Safety Features

    Control Unit The UltraSecure 3000 is operated by a frequency converter control unit, which enables smooth ac- celeration and deceleration of the door. The maximum opening speed is 80 in/sec depending on door size. The door’s closing speed is approximately 24 in/sec.

  • Page 7: Drawings

    Drive Unit An electric drive unit operates the UltraSecure 3000. The drive unit is installed in the upper area of the door, not within reach from the floor, and has a vibration dampening attachment. The drive unit may be positioned on either the left or right hand side, according to customer requirements.
  • Page 8 UltraSecure 3000 10’ high up to 16’ high Manual #001451 Version 4.2...
  • Page 9 High Speed Doors Operation UltraSecure 3000 up to 10’ high Rev. 9/27/2009 Manual #001451...

  • Page 10: Inspection Plan

    Inspection Plan Observe the safety notices within the operation manual. Power to the door must be shut off prior to inspection of any door component. Installation fixings Before checking the following mentioned components the cover in front of the spring housing and eventually the existing top roll and motor cover must be dismantled.

  • Page 11: Safety Instructions

    Safety Instructions Area of Application and Classified Use Unless explicitly described otherwise, Albany Door Systems’ doors are developed and tested for use under normal operating conditions. For an application with special conditions (for example; one- sided permanent load with temperatures, excessive pressure or special environmental conditions, etc.) contact Albany Door Systems.

  • Page 12: General Safety Advice

    Safety instructions must be observed without exception, not only the general safety instructions but also the special notices mentioned in other chapters of the manual Additional Advise Please call 800-252-2691 for further information about this product or about Albany Door Systems’ complete product line. Manual #001451...

  • Page 13: Troubleshooting

    High Speed Doors Operation Troubleshooting To avoid damage to the door or injury to personnel during repair of malfunctions or errors, the fol- lowing instructions should be carefully observed: Only trained personnel should accomplish Work. Turn off the power at the main switch prior to performing any work. Secure the main switch against being turned on again by locking it or by having a second per- son present.

  • Page 14: Maintenance

    200,000 cycles from the date of installation, whichever occurs first. Maintenance Customer Service In the event maintenance or repair is required, please contact the supplier or the manufacturer of the door. Albany Door Systems 1080 Maritime Drive Port Washington, WI 53074 Main Telephone: 800-252-2691 Customer Service Telephone: 262-268-9885...

  • Page 15: Inspection And Maintenance

    High Speed Doors Operation Inspection and Maintenance Maintenance and inspection work must only be per- formed by manufacturer trained authorized personnel. Before beginning the above-mentioned work the power must be disconnected by turning off the main power switch and locking it. The control unit must be checked to determine there is no power to it with the appropriate device.

  • Page 16: Ultrasmart Control

    UltraSmart Control Panel Controls This key pad opens the door at a slower speed than normal door operation. The door will open as long as the key pad is pushed. This key pad closes the door at a slower speed than normal door operation. The door will close as long as the key pad is pushed.
  • Page 17 If any of the warnings shown on page six (6) except for ―RevEdge Was Tripped‖ is displayed, please contact Albany Door Systems for diagnosis and repair. If the bottom line displays ―RevEdge Was Tripped‖ it indicates that the door is open due to a reversing edge trip during the previous close cy- cle.
  • Page 18 Line One (1) Text Line Two (2) Text Startup: Startup: R-Bac Industries Version n.m Door Not Ready Normal Operation: Normal Operation: 0000000 The zeros indicate the number of door Door ready operations. The counter will advance with each Opening: full or partial door opening. Version n.m (shown Opening —...
  • Page 19 High Speed Doors Operation Adjustments Door Limit Adjustments Door limit adjustments are used to set four heights that the door opens and closes to. There are four (4) heights that the operator can set; Closed Limit, Full Open Limit, Partial Open Limit, and Break Away Reset Limit.
  • Page 20 Periodic Maintenance Continued… Quarterly Inspection 1. Perform daily inspection. 2. Check all mounting hardware and verify that all nuts and bolts are tight. Hardware includes: wall anchors, cover hardware, motor mounting hardware, and bearing bolt nuts. 3. Check the break away function by performing the following steps: Stop the door so the bottom rail is between waist and chest high.
  • Page 21 High Speed Doors Operation Trouble Shooting Continued... DISPLAY OR DOOR Problem Possible Cause Corrective Action Door does not close. Held open by safety input or ac- Check display readout. Check tivator input. for lit LED on modules A and B. Remove corresponding wire on module A.
  • Page 22 Trouble Shooting Continued... Light Curtain Problem Possible Cause Corrective Action Red alarm LED on. Transmitter disabled no syn- Check power supply and cable chronization signal. green LED should be on at all times. Yellow LED flashing. Sever electrical interference. Remove cables from high volt- age.
  • Page 23 High Speed Doors Operation Trouble Shooting Continued... Motor Drive Fault Problem Possible Cause Corrective Action Motor Drive Fault F38 phase U to ground. Check wiring between drive and F39 phase V to ground. motor. Check motor grounded phase. F40 phase W to ground. Contact manufacturer.

  • Page 24: Wiring

    WIRE MOTOR WIRING STRIP GAUGE ¼” 8" 6" ¾” MOTOR WIRE CONDUIT BRAKE WIRES DRILL ONLY INTO BOTTOM OF BOX USE MINIMUM ¾” CONDUIT ¼” SEPARATE 6" FOIL SHIELD SEPARATE FOIL SHIELD MOTOR WIRES NOTE: TO CHANGE DIRECTION OF MOTOR ROTATION – SWITCH ENCODER WIRING WIRE STRIP GAUGE...
  • Page 25 High Speed Doors Operation ACTIVATION WIRING TOP 3 TERMINALS NEXT 5 TERMINALS MANUAL MODULE - A ACTIVATORS 3 4 5 CONNECT AS “NORMALLY OPEN” MODULE - A HERKULES™ Connect GRAY for Person 3 4 5 MOTION SENSOR Detection GRAY BROWN Connect RED for GREEN Vehicle Detection...
  • Page 26 Manual #001451 Version 4.2...
  • Page 27 High Speed Doors Operation Rev. 9/27/2009 Manual #001451...
  • Page 28 Manual #001451 Version 4.2...
  • Page 29 High Speed Doors Operation Rev. 9/27/2009 Manual #001451...

  • Page 30: Wireless Safety System

    ENABLING THE WIRELESS SAFETY SYSTEM If the door is equipped with Albany’s Wireless Safety System (indicated by the lack of a coil cord), the following steps must be taken to initialize the communications: Locate the RF transceiver on the bottom slat (shown to left) Remove the cover and locate the RFID number on the pull strip.

  • Page 31: Ultrasmart Startup Procedure

    High Speed Doors Operation UltraSmart™ STARTUP PROCEDURE Albany’s UltraSmart™ control system is designed to accommodate numer- ous option modules and future technological advances. This manual will address necessary settings for the standard options; however, optional modules and special applications may require additional steps to be taken for proper setup.
  • Page 32 The Open and Partial Limits are all relative to the Closed Limit. If the Closed Limit is reset to a different position, all other limit set- tings will change relative to the new Closed Limit setting. SETTING SYSTEM OPTIONS 1) Press and hold until ―LIMIT SETUP‖...
  • Page 33 High Speed Doors Operation Instructions for Using Over-Travel Brake System. About the Over-Travel Brake System Your UltraSecure door is fitted with an over-travel brake system to stop your door in a controlled man- ner in the event a condition should arise leading to the door traveling past its upper limits.
  • Page 34 Resetting the Brake To reset the brake, first loosen the clamp screws (Fig 3) so that you can move the yoke up and down easily. Clamp Fig 3. Move the yoke to the bottom of the clamp and retighten clamp Fig 4.
  • Page 35 High Speed Doors Operation Electrical Operation Instructions When the over-travel mechanism has been engaged, the power to the control system will be disabled. The following procedure will reset the electrical system: 1. Turn the power off (wait 20 seconds) and then back on using the main panel disconnect switch.
  • Page 36 Manual #001451 Version 4.2...
  • Page 37 High Speed Doors Operation Rev. 9/27/2009 Manual #001451...
  • Page 38 Manual #001451 Version 4.2...
  • Page 39 High Speed Doors Operation Rev. 9/27/2009 Manual #001451...
  • Page 40 Manual #001451 Version 4.2...
  • Page 41 High Speed Doors Operation Rev. 9/27/2009 Manual #001451...
  • Page 42 Manual #001451 Version 4.2...
  • Page 43 High Speed Doors Operation Rev. 9/27/2009 Manual #001451...
  • Page 44 1080 Maritime Drive, Port Washington, WI 53074 Phone: (262) 268-9885 Fax: (262) 268-9895 albanydoors.com...

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