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Albany UltraTough M&I Owner's Manual

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P/N:001449
Rev: 4/22/2010
Version 4.2
UltraTough M&I
OWNERS MANUAL
Doors are UltraRugged, UltraReliable, UltraAffordable.
Albany Door Systems - A Company of Albany International Corp. All Rights Reserved
1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30046
262-268-9885 www.albanydoors.com

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Summary of Contents for Albany UltraTough M&I

  • Page 1 Version 4.2 UltraTough M&I OWNERS MANUAL Doors are UltraRugged, UltraReliable, UltraAffordable. Albany Door Systems - A Company of Albany International Corp. All Rights Reserved 1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30046 262-268-9885 www.albanydoors.com...
  • Page 2 Albany Door Systems’ obligations under this warranty are limited to repairing or replacing the defective part including labor and Albany Door Systems shall not be responsible for any other losses or damages due to the operation of any door or parts covered by this warranty. Warranty parts will be shipped regular ground freight at the expense of Albany Door Systems.

  • Page 3: Table Of Contents

    Product Description Safety Advice Service & Repair Troubleshooting Drawings Mechanical Procedures Maintenance ALBANY DOOR SYSTEMS CONTACT INFORMATION Port Washington, WI 1080 Maritime Drive, Port Washington, WI 53074 Phone: 262-268-9885 Fax: 262-268-9895 Technical Support: 262-268-9885 service@albanydoors.com www.albanydoors.com / support@albint.com Lawrenceville, GA...

  • Page 4: Introduction

    INTRODUCTION The contents of this manual are designed to help you operate and maintain Albany UltraTough™ high speed doors. DO NOT operate or perform maintenance on the high speed door unless you have read through the instructions in this manual.

  • Page 5: Product Description

    This is especially true for a door with a high volume of human traffic or with low sized doors with a height under 10 feet (3m). Albany Door Systems offers a variety of safety systems for high-speed doors. Some examples could be any of the following: Light beam barriers, motion detectors, induction loops. For any other electri- cal requirement contact us at the factory.

  • Page 6: Safety Advice

    Safety advice Area of application The Albany Re-Coil-Away is used for the closing of door openings preferably in industrial buildings that are highly used area of automobiles or heavy equipment. It is a flexible exterior door with resistance to wind and weather conditions. It opens with a speed that is especially suitable for heavy traffic throughways.

  • Page 7: Responsibilities Of The Operator

    Operation Responsibilities of the operator The Albany Re-Coil-Away door is designed and manufactured under consideration of safety techni- cal specifications. This meets the highest standard of safety. However, this safety can only be reached in operational practice if all necessary measures are met.

  • Page 8: Service & Repair

    Service & Repair Customer Service In case of door maintenance/malfunctions or repair work, please contact the supplier or the manu- facturer. Address of Customer Services Department 1080 Maritime Drive, Port Washington, WI 53074 Phone: 262-268-9885 Fax: 262-268-9895 Technical Support: 262-268-9885 service@albanydoors.com www.albanydoors.com / support@albint.com Inspection and maintenance...
  • Page 9 High Speed Doors Operation Inertia Brake GFA FG220-15-60 Lock-Out Tag-out all electrical power supplied to the door before making any electrical installations or connections. Also Lock-out Tag-out any equipment near the installation site if that equipment may be inadvertently operated into the area used to assemble and install the door. Failure to properly deenergize electrical circuits and disable equipment during in- stallation and/or maintenance could result in death or serious injury.
  • Page 10 Activation - Repair - Replacement Manual #001449 Version 4.2...
  • Page 11 High Speed Doors Operation Rev. 4/9/2010 Manual #001449...
  • Page 12 Manual #001449 Version 4.2...
  • Page 13 High Speed Doors Operation Rev. 4/9/2010 Manual #001449...
  • Page 14 The picture shows all the parts that are included in the dampening plate repair kit. Situation B described in the previous pages would be the only time that a repair kit would be needed. 6622T0023 Dampening plate repair kit Manual #001449 Version 4.2...

  • Page 15: Troubleshooting

    High Speed Doors Operation Troubleshooting How to Wedge a Curtain Why would a curtain need a wedge? A wedge is used to correct uneven curtain build, which can be evidenced by the following symp- toms: Bottom bar tracks to either right or left thereby causing it to jam against the guide, Bottom bar becomes out-of-level when door is in the open position, Curtain tends to 'cone' in one direction on the barrel, as the door is rolling up.
  • Page 16 Removal and Re-installation of curtain in guides 1. Unbolt the hinged front guide plates of both the left and right guides. Swing the front guide plates open and place them to the side. 1 In the event that only the upper portion is hinged, raise the curtain and bottom bar until the bot- tom bar front angle is just below the open hinged portion.
  • Page 17 High Speed Doors Operation Rev. 4/9/2010 Manual #001449...

  • Page 18: Maintenance Schedule

    Maintenance Schedule Due to the unique design features of your new "RE-COIL-AWAY", the need for continual mainte- nance normally associated with conventional door systems (i.e.: guide rollers, hinges, door track, etc.) is virtually eliminated. The limited maintenance procedures listed below, when completed as indicated, will assure many years of trouble-free operation.

  • Page 19: Torque Specifications

    High Speed Doors Operation Gearbox The gear construction is maintenance-free and has lifetime lubrication. (The output shaft should be kept rust free.) Torque Specifications The table below list the type of bolt, its use, and what its torque setting is Torque (ft- Size Type...
  • Page 20 M&I Re-Coil-Away Architectural Over 12’ x 12’ (Balanced) Manual #001449 Version 4.2...
  • Page 21 High Speed Doors Operation M&I Re-Coil-Away Architectural Up To 12’ x 12’ (Balanced) Rev. 4/9/2010 Manual #001449...
  • Page 22 M&I Re-Coil-Away Architectural Over 12’ x 12’ (Unbalanced) Manual #001449 Version 4.2...
  • Page 23 High Speed Doors Operation M&I Re-Coil-Away Architectural Up to 12’ x 12’ (Unbalanced) Rev. 4/9/2010 Manual #001449...
  • Page 24 M&I Re-Coil-Away XL Architectural Over 24’ x 27’ Manual #001449 Version 4.2...

  • Page 25: Mechanical Procedures

    High Speed Doors Operation Albany Re-Coil-Away Door Mechanical Procedures TRAVELLING WINDBAR ASSEMBLY This is an optional accessory item which may not be applicable to model ordered. Step 1 Drive Barrel Kit Installation Step 2 Instructions for Guide-Mounted Windbar Assembly Instructions for Jamb-Mounted Windbar Assembly 4”...
  • Page 26 STEP 1 Note: If your door was supplied from the factory with a Traveling Windbar, proceed directly to Step 2. With the door in the closed position, disconnect the power supply. Determine dimension “A” and “B” from the chart and measure the drive barrel to the required locations.
  • Page 27 High Speed Doors Operation TRAVELLING WINDBAR ASSEMBLY – WINDBAR TRACK (Jamb-Mount) STEP 2 – ALL JAMB-MOUNTED WINDBARS Fasten one (1) windbar track bracket to each hole provided in the two (2) windbar tracks. Ori- ent the windbar track bracket with the slot protruding beyond the track edge opposite the curve. Fasten the bracket to the track using one (1) 3/8 –...
  • Page 28 Manual #001449 Version 4.2...
  • Page 29 High Speed Doors Operation Rev. 4/9/2010 Manual #001449...
  • Page 30 TRAVELLING WINDBAR ASSEMBLY – WINDBAR TUBE IN- STALLATION STEP 3 - FOR 4” OR 4-1/2” DIAMETER WINDBARS Determine dimensions “C” and “D” from the chart and mark the lintel (jamb mount) or the spreader bar (guide mount) at these dimensions from the outside of the end plates. If installing a jamb-mounted windbar, weld a lintel bracket at each mark on the lintel, 6”...
  • Page 31 High Speed Doors Operation TRAVELLING WINDBAR ASSEMBLY WINDBAR TUBE INSTALLATION STEP 4 (FOR 6-5/8” OR 8-5/8” DIAMETER WINDBARS) With the door in the closed position, disconnect the power supply. Insert a roller wheel into each end of the windbar tube. Lift the windbar into the bottom of the tracks.
  • Page 32 TRAVELLING WINDBAR ASSEMBLY WINDBAR TUBE INSTALLATION STEP 4 (FOR 4” OR 4-1/2” WINDBARS) With the door in the closed position, disconnect the power supply. *Note: Roller wheels may come factory-installed in windbar tube. Insert a roller wheel into each end of the windbar tube. “Snuggly” install a set screw and nut (nut supplied as a spacer) in both ends of the windbar tube (do not over-tighten).

  • Page 33: Maintenance

    Operation Periodic Maintenance Albany Door Systems high speed doors are engineered for low maintenance operation. The door should be visually inspected daily for wear and tear, and operated to verify functions. Quarterly maintenance should be performed to clean components and to check all safety functions and check for mechanical and electrical integrity.
  • Page 34 Albany Door Systems - A Company of Albany International Corp. All Rights Reserved 1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30046 262-268-9885 www.albanydoors.com...

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