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Kenmore 415.162080 Assembly Instructions Manual

Liquid propane gas grill for outdoor use only
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AssemblyInstructions
NO
TOOLS
LiquidPropaneGasGrill
Model No. 415.162080
This Grill Is For
OutdoorUse Only
ASSEMBLY
• Read this manual
before cooking
on
grill. Failure to follow all
manufacturer's
instructions
could
result in fire or explosion
which could
cause property
damage,
personal
injury or death.
• Combustion
by-products
produced
when using this product
contain
chemicals
known to the State of
California
to cause cancer, birth
defects, or other reproductive
harm.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
• Read and follow all Safety
Statements,
Assembly
Instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
• Some parts may contain sharp edges,
especially
as noted in these
instructions.
Wear protective
gloves
if necessary.
Assembly
Questions?
Call 1-800-4-MY-HOME
_
Parts Ordering:
Call 1-800-366-PART
(7278)
To Installer/Assembler:
Leave
these instructions
with
consumer.
To Consumer:
Keep this
manual for future
reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
U.S.A.

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Summary of Contents for Kenmore 415.162080

  • Page 1 AssemblyInstructions TOOLS LiquidPropaneGasGrill Model No. 415.162080 This Grill Is For ASSEMBLY OutdoorUse Only • Read this manual before cooking grill. Failure to follow all manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death.
  • Page 2 Installation Safety Precautions • Use grill only with LP (propane) gas and the regulator/valve assembly supplied. FOR YOUR SAFETY Grill installation must conform with local codes, or in their 1. Do not store or use gasoline or other absence with National Fuel Gas Code, NFPA 541 ANSI flammable vapors and liquids in the Z223.1.
  • Page 3 Limited Warranty on Selected Grill Parts Safety Symbols ........From one year after the date of purchase for the designated Kenmore Grill Warranty ....... time periods listed below, Sears will replace the following grill parts if they are defective in material or workmanship. You Parts List ...........
  • Page 4 Part_ Part# TankWire ......4151019 Leg Assembly....... 4502443 Base ......4503192 End Cap ......4080065 Midshelf ......4151035 Side Shelf ......4154373 #10-24x2 ° CarriageBolt ....4080064 #10-12xl-7/8" Wing Screw..... 4080096 #10-24 PlasticTee Knob....4080091 ToolHolder......4154377 WheelAssembly..... 4310002 SidebumerBody..... 4526146 1"Hitch Pin......
  • Page 5 463843104• 5...
  • Page 6 CartAssemblyStep 1 [] Positionbaseon edgewith tankholeto left side. [] Insertlegs intobaseandattachwith carriagebolts and plasticwingnuts.DO NOT FULLYTIGHTEN. QPlastic) ty. 8 [] Insertmidshelfintoholeson insidesof legs,long wirestowardleftside.Fullytightencarriagebolts and plasticwingnuts. Qty.8 Leg Assembly\ \\\\\\\\\\\\ "4 Longmidshelf wire to leftside. _Base 6.463843104...
  • Page 7 CartAssemblyStep 2 [] Insertwheel/hubcap assembliesinto bottomholeson left legs. Qty. 2 [] Securebeneathbasewith hitchpins. See inset below. [] Push leg extendersintoright legs. Wheel/Hubcap Assembly _Leg Extender with hitchpin in axle bolt. 463843104* 7...
  • Page 8 UpperAndLowerFrontPanelAssembly [] Snapthe upperand lowerfront panelstogether. [] Insertthe two pinson lowerpanelintoholesin front of cartbase. [] Snapthe upperpaneloverthe midshelf wire. UpperFrontPanel LowerFrontPane snapsonto midshelfwire. NOTE-" Rear view of cart. Wheels are to right side. 8.463843104...
  • Page 9 UpperPanelWireAndCondiment WireAssembly [] Insertpanelwire throughupperpaneland intoleg, then bendwire slightlyto insertoppositeend. [] Hookthe outercondimentwiresintothe top holes on front of upperpanel,then slideremaining wires intopanelholesbelowthe condimentshelf. (Bendslightlyto insert) NOTE: Rear view of cart. Wheels are to right side. NOTE; front view of cart. Wheels are to left side.
  • Page 10 Grill Bottom/Control PanelAssemblyand TankWire [] Carefullyplacegrillbottom/control panelassembly onto cart,so as not to scratchpainton legs.Makesure controlpanelbracketfits over supportbar on eachside. [] Insertcarriageboltsthroughgrill bottomand centerholein support bar.Threadmetalwingnutsonto boltsbutdo notfully tighten. QPlastic) ty. 2 [] Insertcarriageboltsthroughcontrolpanelbracketand front holesin supportbar.Securewith plasticwingnuts. [] Fullytightenmetalwingnuts. [] Insertendsof tankwire intoslots on eachside oftank holein base. Leantank wiretowardmidshelf.
  • Page 11 End Cap,Side Shelf,AndTool HolderAssembly [] Insertend capsintoendsof leg tubes. [] Position sideshelf ontoright legsas shown belowand securewithfour wingscrews. [] Position tool holderonto leftfront leg and securewithtwo carriageboltsand plastic QPlastic) wingnuts.Usethetwo outerholes.Do not ty. 2 usethe middlehole. Qty. 2 IRight side ofgr_ Qty.4 -Side Shelf End Cap...
  • Page 12 SidebumerAssembly [] Placesidebumerbodyonto legs.Secureat front with one wingscrewthroughleg,tool holder,and intobody. [] Inserttab on sideburner frame intohole in body.At roarleg,insertcarriageboltthroughframe, body, andmiddleleg hole. Securewith metalwingnut. [] Insertsideburner tube intolargeframe hole.Insertburner'sthreadedstud intosmallframe hole.Attachmetalwingnut to stud,but do notfully tighten. [] Insertsideburner valveinto burnertube andsnapvalvecup intobody.Note propertube-to-valve engagement in figure A. Onceproperengagement is made,fully tightenmetalwing nutbeneathburner.
  • Page 13 Grill LidAnd HandleAssembly [] Attachgrill lidto grillbottomwith hingepinsand hitchpins. [] Attachhandleto lidwith carriage boltsand metalwing nuts. (Metal) Qty.2 Qty. 2 Qty. 2 Qty.2 Handle Grill Lid 463843104o13...
  • Page 14 SwingAway AndCookingGrateAssembly [] InsertlowerSwingAway pivotwires intobottom holesin sides of grilllid. [] InsertlowerSwingAway leg wires intotop holes in sidesof grillbottom. [] InsertupperSwingAway pivotwires intomiddle holesin sides of grilllid. [] InsertupperSwingAway legwires intoloops on side of lowerSwingAway. [] Place cookinggrate ontograte restsin grillbottom.
  • Page 15 • LPGASTANK IS SOLD TankWire, LPTankAnd GreaseClip Assembly [] PlaceLPtank intoholein basewith SEPARATELY. F ill and leak- tankvalvefacingtowardfront of grill. checktankbeforeattaching [] To secureLPtank, pull tankwire over to grilland regulator.See Use and Caresectionfor instructions. the sideof the tank,towardthe tankcollar. [] See Useand Care sectionfor connection of regulatorto LPtank.
  • Page 16 BatteryAnd IgnitorButtonAssembly [] InsertAAAbattery("+" end first) intoignitionmodule,then twistignitor buttonontomodule. nitionModule 16 • 463843104...
  • Page 17 LP Tank • The LP tank used with your grill must meet the following requirements: • Purchase LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • The safety relief valve on the LP tank could activate releasing gas and cause an intense fire with risk of •...
  • Page 18 LPTank Exchange Connecting Regulator To The LP Tank • Many retailers thatsell grills offer you the option of replacing 1, LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only Assembly Manual) those reputable exchange companies that inspect, precision fill, 2, Turn all control knobs including sideburner (if featured) to the...
  • Page 19 Leak Testing Valves, Hose and Regulator 1, Turn all grill control knobs to OFF. 2, Be sure regulator is tightly connected to LP tank. 3, Completely open LP tank valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 20 Safety Tips • Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious • When grill is not in use, turn off all control knobs and LP tank Injury: valve.
  • Page 21 4. If burner does not light, turn sideburner knob to OFF, wait 5 Replace damaged hoses before using grill. Use only identical minutes, try again. Kenmore replacement valve/hose/regulator assembly. Match Lighting General Grill Cleaning 1. Turn on gas at LP tank.
  • Page 22 Repainting Your Grill Cleaning The Burners Follow these instructions to clean and/or replace parts of burner • After extended use and exposure to weather, paint on grill may assembly or if you have trouble igniting grill. deteriorate or become spotted. Although this detracts from grill's appearance, it will not impair its performance.
  • Page 23 ! itl I ! tll I Three Cooking Burners Your grill offers maximum cooking flexibility because it has three diamond-shaped burners, each with its own independent control knob. For maximum direct cooking (food placed directly over the burner flame) of large meals, turn on all three burners. For indirect cooking (food offset from burner flame), see instructions below.
  • Page 24 Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time.
  • Page 25 Troubleshooting Problem PossibleCause Prevention/Solution • Wire andlorelectrodecoveredwith Burner(s)will not light • Cleanwire and/orelectrodewith rubbingalcoholand cleanswab. usingignitor. cookingresidue. • Electrode and burnerarewet. • Wipedry with cloth. • Electrode crackedor broken"sparksat • Replaceelectrode. crack" • Wire is looseor disconnected. • Reconnect w iresor replaceelectrode/wire assembly. •...
  • Page 26 Troubleshooting - Electronic Ignition System Problem Possible Cause CheckProcedure Prevention/Solution Nosparksappearat • Batterynot installed • Checkbattery • Installbattery(makesurethat "+"and "--" connectors orientation. anyelectrodeswhen properly. are orientedcorrectly, w ith "+" end downand "--" end ignition buttonis up.) pushed;no noisecan be heardfrom spark •...
  • Page 27 463843104°27...
  • Page 28 Your Home Forrepair-in your home-of all major brandappliances, lawnand gardenequipment,or heatingand coolingsystems, no matter who made it, no matter who sold it! Forthe replacementparts,accessoriesand owner's manualsthat you need to do-it-yourself. For Searsprofessionalinstallationof homeappliances and items like garagedoor openersand water heaters. 1-800-4-MY-HOME ®...