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Kenmore 415.162140 Assembly Instructions/Use And Care Manual

Liquid propane gas grill for outdoor use only
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Assembly Instructions/Use and Care Manual
Liquid Propane Gas Grill
Model No. 415.162140
This Grill Is For
Outdoor Use Only
WARNING
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
CAUTION
NO TOOLS
ASSEMBLY
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
• Use and Care
• Troubleshooting
®

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Summary of Contents for Kenmore 415.162140

  • Page 1 Assembly Instructions/Use and Care Manual NO TOOLS Liquid Propane Gas Grill Model No. 415.162140 ASSEMBLY This Grill Is For Outdoor Use Only WARNING • Read this manual before cooking on grill. Failure to follow all manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death.

  • Page 2: For Your Safety

    Safety Symbols WARNING The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the DANGER vicinity of this or any other appliance.

  • Page 3: Table Of Contents

    Installation Safety Precautions ......2 Kenmore Grill Warranty ....... 3 Limited Warranty on Selected Grill Parts Parts List.

  • Page 4: Parts List

    PARTS LIST – Model No. 415.162140 Description Part # Description Part # Leg Assembly ..... . . 4503198 Front Panel ......4503199 Base .

  • Page 5: Parts Diagram

    PARTS DIAGRAM – Model No. 415.162140 463742804 • 5...

  • Page 6: Assembly

    ASSEMBLY – Model No. 415.162140 Cart Assembly Step 1 Position base on edge with tank hole to left side. Insert legs into base and attach with carriage bolts and plastic wing nuts. Use top holes on left side. Qty. 8 DO NOT FULLY TIGHTEN.
  • Page 7 Cart Assembly Step 2 Insert wheel/hubcap assemblies into bottom holes on left legs. Qty. 2 Secure beneath base with hitch pins. See inset below. Push leg extenders into right legs. Wheel/Hubcap Assembly Leg Extender Completed assembly with hitch pin in axle bolt. 463742804 •...
  • Page 8 Grill Bottom/Control Panel Assembly And Tank Wire Carefully place grill bottom/control panel assembly onto cart, so as not to scratch paint on legs. Make sure control panel bracket fits over support bar on each side. Qty. 2 Insert carriage bolts through grill bottom and Qty.
  • Page 9 V-bar and Control Knob Assembly Rest V-bar on bar supports at each end of grill bottom. Press control knobs onto valve stems. V-bar V-bar Support Control Knobs 463742804 • 9...

  • Page 10: Front Panel

    Front Panel, Shelf And Panel Wire Assembly Snap shelf into front panel. Make sure that shelf rests on top of front panel shelf support tab. Hook outer wires on panel wire into holes in panel, rotate panel wire down, and insert remaining wires into holes in front of shelf.

  • Page 11: End Cap,

    End Cap, Side Shelf, And Tool Holder Assembly Insert end caps into ends of leg tubes. Position side shelf onto right legs as shown below and secure with four wing screws. Position tool holder onto left front leg and secure with two carriage bolts and plastic Qty.

  • Page 12: Tool Holder

    Sideburner Assembly Place sideburner body onto legs. Secure at front with one wing screw through leg, tool holder, and into body. Insert tab on sideburner frame into hole in body. At rear leg, insert carriage bolt through frame, body, and middle leg hole. Secure with metal wing nut.
  • Page 13 Grill Lid, Handle and Temperature Gauge Assembly Attach grill lid to grill bottom with Qty. 2 hinge pins and hitch pins. Qty. 2 Attach handle to lid with machine screws p/n 4156513 and metal wing nuts. Qty. 2 Remove wing nut from temperature gauge, insert gauge into bezel, then Temperature into hole in grill lid.
  • Page 14 SwingAway And Cooking Grate Assembly Insert lower SwingAway pivot wires into bottom holes in sides of grill lid. Insert lower SwingAway leg wires into top holes in sides of grill bottom. Insert upper SwingAway pivot wires into middle holes in sides of grill lid. Insert upper SwingAway leg wires into loops on side of lower SwingAway.
  • Page 15 s LP GAS TANK IS SOLD Tank Wire, LP Tank And Grease Clip Assembly Place LP tank into hole in base with SEPARATELY. Fill and leak- tank valve facing toward front of grill. check tank before attaching To secure LP tank, pull tank wire over to grill and regulator.

  • Page 16: Use And Care

    LP Tank USE AND CARE • The LP tank used with your grill must meet the following requirements: DANGER • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 17 LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, Turn all control knobs to the OFF position.

  • Page 18: Sideburner

    Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound , turn gas off immediately.
  • Page 19 Safety Tips WARNING Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP tank Injury: valve. •...

  • Page 20: Sideburner Knob

    Match-Lighting CAUTION s Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP tank. • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. Place lit match into match-lighting hole from beneath grill bottom (as shown below).

  • Page 21: Grill Lid

    Before each use, check to see if hoses are cut or worn. burners. Replace damaged hoses before using grill. Use only identical IF YOU EXPERIENCE THE FOLLOWING: Kenmore replacement valve/hose/regulator assembly. Smell gas. General Grill Cleaning Burner(s) will not light.

  • Page 22: Cooking Grate

    Cleaning The Burner Assembly Burner Valve Screw Tube Follow these instructions to clean and/or replace parts of burner Collector assembly or if you have trouble igniting grill. Turn gas off at control knobs and LP tank. 2. Remove cooking grate and V-bar. 3.
  • Page 23 Storing Your Grill Food Safety • Clean cooking grates. Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, • Store in dry location. follow these four basic steps: • When LP tank is connected to grill, store outdoors in well- Clean: Wash hands, utensils, and surfaces with hot soapy water ventilated space and out of reach of children.

  • Page 24: Cooking Chart

    Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time.

  • Page 25: Troubleshooting

    Troubleshooting Problem Possible Cause Prevention/Solution Burner(s) will not light • Wire and/or electrode covered with • Clean wire and/or electrode with rubbing alcohol and clean swab. using ignitor. cooking residue. • Electrode and burner are wet. • Wipe dry with cloth. •...
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  • Page 27 463742804 • 27...
  • Page 28 Get it fixed, at your home or ours! Your Home For repair– in your home –of major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.

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