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Assembly Instructions
Liquid Propane Gas Grill
Model No. 415.162080
This Grill Is For
Outdoor Use Only
WARNING
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
CAUTION
NO TOOLS
ASSEMBLY
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
• Use and Care
• Troubleshooting
®
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Table of Contents
Related Manuals for Kenmore 415.162080
Summary of Contents for Kenmore 415.162080
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Page 1: Assembly Instructions
Assembly Instructions NO TOOLS Liquid Propane Gas Grill Model No. 415.162080 This Grill Is For ASSEMBLY Outdoor Use Only WARNING • Read this manual before cooking on grill. Failure to follow all manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death. -
Page 2: For Your Safety
Installation Safety Precautions WARNING • Use grill only with LP (propane) gas and the regulator/valve assembly supplied. FOR YOUR SAFETY • Grill installation must conform with local codes, or in their 1. Do not store or use gasoline or other absence with National Fuel Gas Code, NFPA 54 / ANSI flammable vapors and liquids in the... -
Page 3: Table Of Contents
From one year after the date of purchase for the designated Kenmore Grill Warranty ....... 3 time periods listed below, Sears will replace the following grill parts if they are defective in material or workmanship. -
Page 4: Parts List
PARTS LIST – Model No. 415.162080 Description Part # Description Part # Leg Assembly ..... . . 4502443 Tank Wire ......4151019 Base . -
Page 5: Parts Diagram
PARTS DIAGRAM – Model No. 415.162080 463843104 • 5... -
Page 6: Assembly
ASSEMBLY – Model No. 415.162080 Cart Assembly Step 1 Position base on edge with tank hole to left side. Insert legs into base and attach with carriage bolts and plastic wing nuts. DO NOT FULLY TIGHTEN. (Plastic) Qty. 8 Insert midshelf into holes on insides of legs, long wires toward left side. -
Page 7: Assembly
Cart Assembly Step 2 Insert wheel/hubcap assemblies into bottom holes on left legs. Qty. 2 Secure beneath base with hitch pins. See inset below. Push leg extenders into right legs. Wheel/Hubcap Assembly Leg Extender Completed assembly with hitch pin in axle bolt. 463843104 •... - Page 8 Upper And Lower Front Panel Assembly Snap the upper and lower front panels together. Insert the two pins on lower panel into holes in front of cart base. Snap the upper panel over the midshelf wire. Upper Front Panel Lower Front Panel Upper panel snaps onto midshelf wire.
- Page 9 Upper Panel Wire And Condiment Wire Assembly Insert panel wire through upper panel and into leg, then bend wire slightly to insert opposite end. Hook the outer condiment wires into the top holes on front of upper panel, then slide remaining wires into panel holes below the condiment shelf.
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Page 10: Assembly
Grill Bottom/Control Panel Assembly and Tank Wire Carefully place grill bottom/control panel assembly onto cart, so as not to scratch paint on legs. Make sure control panel bracket fits over support bar on each side. Insert carriage bolts through grill bottom and center hole in support bar. -
Page 11: End Cap,
End Cap, Side Shelf, And Tool Holder Assembly Insert end caps into ends of leg tubes. Position side shelf onto right legs as shown below and secure with four wing screws. Position tool holder onto left front leg and secure with two carriage bolts and plastic (Plastic) wing nuts. -
Page 12: Tool Holder
Sideburner Assembly Place sideburner body onto legs. Secure at front with one wing screw through leg, tool holder, and into body. Insert tab on sideburner frame into hole in body. At rear leg, insert carriage bolt through frame, body, and middle leg hole. Secure with metal wing nut. - Page 13 Grill Lid And Handle Assembly Attach grill lid to grill bottom with hinge pins and hitch pins. Attach handle to lid with carriage bolts and metal wing nuts. (Metal) Qty. 2 Qty. 2 Qty. 2 Qty. 2 Handle Grill Lid 463843104 •...
- Page 14 SwingAway And Cooking Grate Assembly Insert lower SwingAway pivot wires into bottom holes in sides of grill lid. Insert lower SwingAway leg wires into top holes in sides of grill bottom. Insert upper SwingAway pivot wires into middle holes in sides of grill lid. Insert upper SwingAway leg wires into loops on side of lower SwingAway.
- Page 15 s LP GAS TANK IS SOLD Tank Wire, LP Tank And Grease Clip Assembly Place LP tank into hole in base with SEPARATELY. Fill and leak- tank valve facing toward front of grill. check tank before attaching To secure LP tank, pull tank wire over to grill and regulator.
- Page 16 Battery And Ignitor Button Assembly Insert AAA battery (”+” end first) into ignition module, then twist ignitor button onto module. Ignition Module AAA Battery Ignitor Button (–) 16 • 463843104...
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Page 17: Use And Care
LP Tank USE AND CARE • The LP tank used with your grill must meet the following requirements: DANGER • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. -
Page 18: Sideburner
LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only Assembly Manual) those reputable exchange companies that inspect, precision fill, Turn all control knobs including sideburner (if featured) to the... - Page 19 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning hand wheel counterclockwise. If you hear a rushing sound , turn gas off immediately.
- Page 20 Safety Tips WARNING Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP tank Injury: valve. •...
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Page 21: Sideburner Knob
If burner does not light, turn sideburner knob to , wait 5 Replace damaged hoses before using grill. Use only identical minutes, try again. Kenmore replacement valve/hose/regulator assembly. Match Lighting General Grill Cleaning Turn on gas at LP tank. • Do not mistake brown or black accumulation of grease and smoke for paint. -
Page 22: Grill Lid
Repainting Your Grill Cleaning The Burners Follow these instructions to clean and/or replace parts of burner • After extended use and exposure to weather, paint on grill may assembly or if you have trouble igniting grill. deteriorate or become spotted. Although this detracts from grill's appearance, it will not impair its performance. - Page 23 Three Cooking Burners Your grill offers maximum cooking flexibility because it has three diamond-shaped burners, each with its own independent control knob. For maximum direct cooking (food placed directly over the burner flame) of large meals, turn on all three burners. For indirect cooking (food offset from burner flame), see instructions below.
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Page 24: Cooking Chart
Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time. -
Page 25: Troubleshooting
Troubleshooting Problem Possible Cause Prevention/Solution Burner(s) will not light • Wire and/or electrode covered with • Clean wire and/or electrode with rubbing alcohol and clean swab. using ignitor. cooking residue. • Electrode and burner are wet. • Wipe dry with cloth. •... - Page 26 Troubleshooting - Electronic Ignition System Problem Possible Cause Check Procedure Prevention/Solution No sparks appear at • Battery not installed • Check battery • Install battery (make sure that “+” and “—” connectors any electrodes when properly. orientation. are oriented correctly, with “+” end down and “—” end ignition button is up.) pushed;...
- Page 27 463843104 • 27...
- Page 28 Get it fixed, at your home or ours! Your Home For repair– in your home –of major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.