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Assembly Instructions/Use and Care Manual
Liquid Propane Gas Grill
with VapoRISER Smoking Tray
Model No. 415.162040
This Grill Is For
Outdoor Use Only
WARNING
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
CAUTION
NO TOOLS
ASSEMBLY
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-4-MY-HOME
Parts Ordering:
Call 1-800-366-PART (7278)
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
• Use and Care
• Troubleshooting
®
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Table of Contents
Related Manuals for Kenmore 415.162040
Summary of Contents for Kenmore 415.162040
- Page 1 Assembly Instructions/Use and Care Manual NO TOOLS Liquid Propane Gas Grill with VapoRISER Smoking Tray ASSEMBLY Model No. 415.162040 This Grill Is For Outdoor Use Only WARNING • Read this manual before cooking on grill. Failure to follow all manufacturer's instructions could...
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Page 2: Grill Service Center
Installation Safety Precautions WARNING • Use grill only with LP (propane) gas and the regulator/valve assembly supplied. FOR YOUR SAFETY • Grill installation must conform with local codes, or in their 1. Do not store or use gasoline or other absence with National Fuel Gas Code, NFPA 54 / ANSI flammable vapors and liquids in the... -
Page 3: Table Of Contents
From one year after the date of purchase for the designated Kenmore Grill Warranty ....... 3 time periods listed below, Sears will replace the following grill parts if they are defective in material or workmanship. -
Page 4: Parts List
PARTS LIST – Model No. 415.162040 Description Part # Description Part # Leg Assembly ..... . . 4502443 #10-24x1-1/4” Carriage Bolt ... . 4080074 Base . -
Page 5: Parts Diagram
PARTS DIAGRAM – Model No. 415.162040 463834703 • 5... - Page 6 ASSEMBLY – Model No. 415.162040 Cart Assembly Step 1 Position base on edge with tank hole to left side. Insert legs into base and attach with carriage bolts and plastic wing nuts. DO NOT FULLY TIGHTEN. Qty. 8 Insert midshelf into holes on insides of legs, long wires toward left side.
- Page 7 Cart Assembly Step 2 Insert wheel/hubcap assemblies into bottom holes on left legs. Qty. 2 Secure beneath base with hitch pins. See inset below. Push leg extenders into right legs. Wheel/Hubcap Assembly Leg Extender Completed assembly with hitch pin in axle bolt. 463834703 •...
- Page 8 Upper And Lower Front Panel Assembly Snap the upper and lower front panels together. Insert the two pins on lower panel into holes in front of cart base. Snap the upper panel over the midshelf wire. Upper Front Panel Lower Front Panel Upper panel snaps onto midshelf wire.
- Page 9 Upper Panel Wire And Condiment Wire Assembly Insert panel wire through upper panel and into leg, then bend wire slightly to insert opposite end. Hook the outer condiment wires into the top holes on front of upper panel, then slide remaining wires into panel holes below the condiment shelf.
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Page 10: Assembly
Grill Bottom/Control Panel Assembly and Tank Wire Carefully place grill bottom/control panel assembly onto cart, so as not to scratch paint on legs. Front of control panel should overlap top lip of upper front panel. Insert carriage bolts through grill bottom and center Qty. -
Page 11: Vaporiser Bar Wire
VapoRISER Bars And Wire Assembly Place VapoRISER bar wire into grill bottom with middle section of wires pointing down. Rest VapoRISER bars on wire and bar supports at each end of grill bottom. NOTE: See Use and Care section for alternate bar positions and usage. -
Page 12: End Cap,
End Cap, Side Shelf, And Tool Holder Assembly Press end caps firmly into ends of leg tubes. Position side shelf onto right legs as shown below and secure with four wing screws. Position tool holder onto left front leg and secure with two carriage bolts and plastic Qty. -
Page 13: Tool Holder
Sideburner Assembly Place sideburner body onto legs. Secure at front with one wing screw through leg, tool holder, and into body. Insert tab on sideburner frame into hole in body. At rear leg, insert carriage bolt through frame, body, and middle leg hole. Secure with metal wing nut. - Page 14 Grill Lid And Handle Assembly Attach grill lid to grill bottom with hinge pins and hitch pins. Attach handle to lid with carriage bolts and metal wing nuts. Qty. 2 Qty. 2 Qty. 2 Qty. 2 Handle Grill Lid 14 • 463834703...
- Page 15 SwingAway, Cooking Grate And Grease Clip Assembly Insert SwingAway pivot wires into holes in side of grill lid. Insert SwingAway leg wires into top holes in side of grill bottom. Place cooking grate onto grate rests in grill bottom. Hang grease clip beneath grill bottom. To collect grease, hang an empty soup can (not included) from grease clip.
- Page 16 LP Tank, Battery And Ignitor Button Assembly Place LP tank into hole in base with tank valve facing toward front of grill. To secure LP tank, pull tank wire over the side of the tank, toward the tank collar. See Use and Care section for connection of regulator to LP tank. Insert AAA battery (”+”...
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Page 17: Use And Care
LP Tank USE AND CARE • The LP tank used with your grill must meet the following requirements: DANGER • Purchase LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. -
Page 18: Sideburner
LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, Turn all control knobs, including sideburner, to the OFF... - Page 19 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning hand wheel counterclockwise. If you hear a rushing sound , turn gas off immediately.
- Page 20 Safety Tips WARNING Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP tank Injury: valve. •...
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Page 21: Grill Lid
Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only identical Ignitor Lighting The Sideburner Kenmore replacement valve/hose/regulator assembly. Turn on gas at LP tank. General Grill Cleaning Push in and turn sideburner knob to . -
Page 22: Cooking Grate
Repainting Your Grill Cleaning The Burner Assembly Follow these instructions to clean and/or replace parts of burner • After extended use and exposure to weather, paint on grill may assembly or if you have trouble igniting grill. deteriorate or become spotted. Although this detracts from grill's appearance, it will not impair its performance. -
Page 23: Vaporiser Smoking Tray
VapoRISER Smoking Tray Reattach collector box to burner with screw. Be sure to use This is where your new Kenmore grill really shines. This unique correct hole. burner system allows you to introduce smoke into the cooking chamber for added flavor. The VapoRISER bar is divided into two 10.Place end of spring into hole on underside of burner tube, as... - Page 24 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination.
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Page 25: Cooking Chart
Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time. -
Page 26: Troubleshooting
Troubleshooting Problem Possible Cause Prevention/Solution Burner(s) will not light • Wire and/or electrode covered with • Clean wire and/or electrode with rubbing alcohol and clean swab. using ignitor. cooking residue. • Electrode and burner are wet. • Wipe dry with cloth. •... - Page 27 Troubleshooting - Electronic Ignition System Problem Possible Cause Check Procedure Prevention/Solution No sparks appear at • Battery not installed • Check battery • Install battery (make sure that “+” and “—” connectors any electrodes when properly. orientation. are oriented correctly, with “+” end down and “—” end ignition button is up.) pushed;...
- Page 28 Get it fixed, at your home or ours! Your Home For repair– in your home –of major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.