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AssemblyInstructions/Use and Care Manual
LiquidPropane GasGrill
Model No. 415.162110
This Grill is For
Outdoor Use Only
®
ASSEMBLY
m
c_
c_
Lo
• Read this manual
before
cooking
on
grill. Failure
to follow
all
manufacturer's
instructions
could
result
in fire or explosion
which could
cause property
damage,
personal
injury or death.
• Combustion
by=products
produced
when
using this product
contain
chemicals
known
to the State of
California
to cause cancer,
birth
defects,
or other
reproductive
harm.
__
m
• Read and follow
all Safety
Statements,
Assembly
instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
• Some
parts may contain
sharp
edges,
especially
as noted
in these
instructions.
Wear protective
gloves
if necessary.
• Parts
• Assembly
• Safety
Rules
• Use and Care
• Troubleshooting
• Espafiol,
p. 33
Assembly
Questions?
Call 1=800=241=7548
Parts Ordering:
Call 1 =800=4=MY=HOME ®
To InstalledAssembler:
Leave
these
instructions
with
consumer.
To Consumer:
Keep this
manual
for future
reference.
Sears,
Roebuck
and
Co.,
Hoffman
Estates,
IL
60179
U.S.A.
©2005Sears, RoebuckandCo., All Rights Reserved
Printedin USA
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Table of Contents
Related Manuals for Kenmore 415.162110
Summary of Contents for Kenmore 415.162110
- Page 1 AssemblyInstructions/Use and Care Manual ® LiquidPropane GasGrill Model No. 415.162110 ASSEMBLY This Grill is For Outdoor Use Only • Read this manual before cooking grill. Failure to follow manufacturer's instructions could result in fire or explosion which could cause property...
- Page 2 Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- Page 3 Congratulations on making a smart purchase. Your new paint loss or rusting, which are either expendable parts that Kenmore®product is designed and manufactured for years of can wear out from normal use in less than a year, or are dependable operation. But like all products, it may require repair conditions that can be the result of normal use, accident or from time to time.
- Page 4 Description Part # Description Part # ControlPanel ....7000648 RightLegAssemblyw/Match Holder. 7000630 LeftLegAssembly ....7000631 Valve/Hose/Regulator Assembly..7000376 BottomShelf....7000612 Shelf ......7000351 #10-16xl/2" Self-TapScrew ..7000737STD611005 Sideburner A ssembly ..... 7000488 MatchHolderw/Chain..... 7000364 SideburnerHandle ....7000059 PushFastener ....4080112 SideburnerHandleHexNuts ..
- Page 5 "'A, 3& -_" 4 ..34 ..44, 33 - - _" 4::- -_` ..15 I;¸ .."11 463351505,5...
- Page 6 Use included Phillips head screwdriver to assemble your grill. Sizeand type of hardwareusedin assemblyof your grill mayvary,butwill not affectgrill integrity,performance or assembly. "NEW" T. L. M.- Torque LockingMethod ThruPart Screw+ ThruPart + FormedLock= Solid Lock Cart Structure , The cart assemblyutilizesthe new T.L.M.fasteningmethod. FormedLockingSystem , No needfor the old style"Bolt&...
- Page 7 LegExtenders, Axle Rods, Wheels and Tank Thumbscrew Turn cart upside down. insertleg extenders. Checkto make sure leg extender is ail the way intothe leg. Qty:l Attach u-nut (8) to tab. See enlargement of u-nut for correct position. Notto scale Threadtank thumbscrew (9)into hole and u-nut. Screw flanged hex nut (10)onto end of tank thumbscrew.
- Page 8 Rail Assembly Overlap rails (all identical)and hook tabs intoslots.Pull rails to latch. Attach one screw(4) in center of each rail. Attach rail to legswith two screws in each corner. HINT: Qty:10 Firmly push rail down intoleg notches. Attach lowerscrew first. Rail 8.463351505...
- Page 9 Front Panel Placepush pins (6) halfway into bottom of front panel. Rotatefront panel up, insertpush pins. Push bottom push pins in all the way. Qty:4 Front Panel 463351505,9...
- Page 10 Grill Bottom Assembly Angle grill bottom assembly around and under the rails. CAUTION:Be careful not to dislodge burner tubes. Makesure ribs on eachside of bottom casting are nestled into notches on casting seat. Attach four screws(17) insidegrill bottom and intocasting seat. Qty:4 Grill Bottom BurnerTube...
- Page 11 Electrode with Wing Nut or Nut inside bottom casting insertelectrode and attach with wing nut or nut. Viewof electrodeattachedand aligned with a portholein the burner..WingNut Or Nut Finger tighten only Front Electrode 463351505,11...
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Page 12: Controlpanel
Console Assembly Loosenlongwire and place behind front panel.Do not connect at this time. Hold control panel close to bottom casting. Attach short ignitor wire to electrode. Position valves intoburner tubes (see burner-valve view). Rotate control panel up and rest flange over rail. Attach control panel to legs with two screws (4) on right side, Qty:3 onescrewin top hole on left side. -
Page 13: Shelf
Shelf Slideshelf ontorails until it snapsintoplace. Slots Tabfully secured Shelf 463351505,13... -
Page 14: Sideburner A Ssembly
Sideburner Assembly Slide sideburner shelf onto raUs.Attach withfour screws (4). insertsideburner intosideburner shelf and ontosideburner valve. Makesure valve fits intosideburner tube. Attach one wing nut (34) to sideburner. Qty:4 SidebumerShelf Qty:l ..Sidebumer Sidebumertubeand valve properlyengaged. OnlyI wingnut required 34 ..14. -
Page 15: Fascia
Sideburner Grateand Fascia Placesideburner grate ontosideburner assembly. Snapfascia intotwo slots on sideburner assembly. Fastenwith one screw(4) into second hole through control panel and leg. Fastenscrew(36) intosideburner valve bracket as shown A. Attach long wire from electrode ignitionmodule to electrodebeneath sideburner B. Qty:l Sideburner Grate .. -
Page 16: Bezeltemperature Gauge
Top Casting, Handle, Control Knobs, Condiment Basket and Vaporizer Tents Attach top casting with shoulder bolts (40). Attach handle with wing nuts (34). Push control knobs ontovalve stems. Insert tabs on condiment basket intoholes in front panel. Fastenwith a push pin (6). Placevaporizer tents directly over burners. - Page 17 Cooking Grids and Swing Away Placecooking grids ontogrid rests. Insert pivot wire intoholes in sides of grill lid. Insert leg wire intoholes in sides of grill bottom. ---Pivot Wire LPTank LPtank issold separately. Use only with an See Use and Care section to correctly Leak Test and OPD(over-fill protection device) equipped LP perform the Burner FlameCheck.
-
Page 18: Greasetray
GreaseTray and GreasePan CAUT|ON Slidegrease tray intoslots on grill bottom. Slide grease pan intoslots on bottom of grease tray. Failureto installthe grease tray and grease pan wUl cause hot grease to drip from bottom of grill with risk of fire or property damage. GreaseTray GreasePan Do not be concernedif you havesome... - Page 19 LP Tank The LP tank used with your grill must meet the following requirements: Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. LP tanks must be constructed and marked in accordance with •...
- Page 20 LP Tank Exchange Connecting Regulator To The LP Tank , Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
- Page 21 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 22 Safety Tips ,A. Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious A When grill is not in use, turn offall control knobs and LP tank injury: valve. •...
- Page 23 cAuTIo. Match-Lighting A Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP tank. * Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. 2. Match holder ison the right rear leg. Attach match to match holder, light match.
- Page 24 Turning Grill Off Repainting Your Grill , Turn all knobs to OFF position. Turn LP tank off by turning , After extended use and exposure to weather, paint on grill may OPD hand wheel clockwise to a full stop. deteriorate or become spotted. Although this detracts from grill's appearance, it will not impair its performance.
- Page 25 Cleaning The Burner Assembly _-- Pal Nuts Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill..Carry-Over T ube Turn gas off at control knobs and LP tank, Burner Remove cooking grids and vaporizer tents.
- Page 26 Storing Your Grill , Clean cooking grates. , Store in dry location. , When LP tank is connected to grill, store outdoors in well- ventilated space and out of reach of children. , Cover grill if stored outdoors. , Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored outdoors.
- Page 27 Cooking Table Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time.
- Page 28 Troubleshooting , Old hose,cut in hose. Gasleakingfrom , Turnoff gas at LP tank. If hoseis cut or cracked,replace cracked/cut/bumed valve/hose/regulator. If burned,discontinueuseof productuntila gas hose. servicetechnician/plumber hasinvestigated causeand correctionis made. Gasleakingfrom LP , Mechanical f ailuredue to rustingor , Turnoff LP tankvalve. tank.
- Page 29 Troubleshooting (continued) , Push-button sticksat bottom.. Burner(s) w ill not light , Replaceignitor. usingignitor. , Sparkingbetweenignitorand electrode. , Inspectwireinsulationand properconnection.Replacewires if insulationis broken. Burner(s) w ill not , See "GAS ISSUES:"on previouspage. matchlight. , Impropermethodof match-lighting. , See"Match-Lighting" s ectionof Useand Care. Suddendrop in gas , Outof gas.
- Page 30 Troubleshooting - Electronic ignition SECTIONI Nosparksappearat , Batterynot installed , Checkbatteryorientation. , Installbattery(makesure that"-" and "+" any electrodeswhen properly. connectors are orientedcorrectly,with "-" end up ignitionbuttonis and "+" enddown.) pushed;no noisecan be heardfrom spark , Deadbattery. , Has batterybeen used , Replacebatterywith newAAA-sizealkalinebattery.
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