Furuno FR-2115-B Installation Manual
Furuno FR-2115-B Installation Manual

Furuno FR-2115-B Installation Manual

Furuno marine radar user manual
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MARINE RADAR FR-2115-B/FR-2125-B
SAFETY INSTRUCTIONS................... i
EQUIPMENT LISTS ...........................iii
SYSTEM CONFIGURATION ..............vi
1.1 Antenna Unit.................................... 1-1
1.2 Processor Unit................................. 1-6
1.3 Monitor............................................. 1-9
1.4 Control Unit.................................... 1-11
2.1 Antenna Unit.................................... 2-1
2.2 Processor Unit................................. 2-5
2.3 Monitor............................................. 2-8
2.4 Control Unit.................................... 2-10
2.5 External Equipment ....................... 2-11
Processor Unit............................... 2-13
Installation Manual
3.1 Tuning Initialization.......................... 3-1
Adjustment ....................................... 3-1
3.4 Heading Alignment .......................... 3-2
3.5 Adjusting Sweep Timing .................. 3-3
3.6 Suppressing Main Bang .................. 3-3
Voltage ............................................ 3-4
3.8 Initial Setting Menus ........................ 3-5
4.1 Gyro Converter GC-8 ...................... 4-1
4.2 ARP Board ARP-26......................... 4-7
4.3 RP Board RP-26.............................. 4-9
4.5 Alarm Kit ........................................ 4-14
4.6 AC-DC Conversion Kit................... 4-15
PACKING LISTS .............................A-1
OUTLINE DRAWINGS....................D-1
INTERCONNECTION DIAGRAM ...S-1
SCHEMATIC DIAGRAMS ...............S-2
i

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Summary of Contents for Furuno FR-2115-B

  • Page 1: Table Of Contents

    MARINE RADAR FR-2115-B/FR-2125-B SAFETY INSTRUCTIONS... i EQUIPMENT LISTS ...iii SYSTEM CONFIGURATION ...vi 1. MOUNTING 1.1 Antenna Unit... 1-1 1.2 Processor Unit... 1-6 1.3 Monitor... 1-9 1.4 Control Unit... 1-11 2. WIRING 2.1 Antenna Unit... 2-1 2.2 Processor Unit... 2-5 2.3 Monitor... 2-8 2.4 Control Unit...
  • Page 2 9 - 5 2 , A s h i h a r a - c h o , N i s h i n o m i y a , J a p a n T e l e p h o n e : 0 7 9 8 - 6 5 - 2 1 1 1 T e l e f a x : 0 7 9 8 - 6 5 - 4 2 0 0...
  • Page 3: Safety Instructions

    Note: If the antenna unit is installed at a close distance in front of the wheel house, your administration may require halt of transmission within a certain sector of antenna revolution. This is possible - ask your FURUNO representative or dealer to provide this feature.
  • Page 4 Observe the following compass safe distances to prevent interference to a magnetic compass: Standard compass Processor 1.70 m unit Antenna 1.70 m unit (FR-2115-B) Antenna 2.10 m unit (FR-2125-B) Steering compass 0.90 m 0.90 m 1.20 m...
  • Page 5: Equipment Lists

    CP03-20410 Installation Materials CP03-20420 EQUIPMENT LISTS Code No. FR-2115-B, 24 rpm, 1200 mm FR-2115-B, 42 rpm, 1200 mm FR-2115-B, 24 rpm, 2000 mm FR-2115-B, 42 rpm, 2000 mm FR-2115-B, 24 rpm, 2400 mm FR-2115-B, 42 rpm, 2400 mm FR-2125-B, 24 rpm, 1200 mm...
  • Page 6 CP03-19100 CP03-19110 Installation Materials CP03-19120 Code No. FR-2115-B, 24 rpm, 1200 mm FR-2115-B, 42 rpm, 1200 mm FR-2115-B, 24 rpm, 2000 mm FR-2115-B, 42 rpm, 2000 mm FR-2115-B, 24 rpm, 2400 mm FR-2115-B, 42 rpm, 2400 mm FR-2125-B, 24 rpm, 1200 mm...
  • Page 7 Optional equipment Name Type Remote Display FMD-8010 Gyro Converter GC-8-2 GC-8-1 Interswitch RJ-7 Interswitch RJ-8 Performance PM-30 Monitor RU-1758 Transformer Unit RU-1803 Rectifier RU-3424 ARP-26-1E ARPA ARP-26-2E Video Plotter RP-26-Z-1E Video Plotter RP-26-Z-2E Alarm Kit OP03-156 Performance OP03-150 Monitor Inst. Kit CVV-S Power Cable (8X2C)-15C...
  • Page 8: System Configuration

    ANTENNA UNIT FR-2115-B: XN12AF-RSB-0074-062 XN12AF-RSB-0075-062 XN20AF-RSB-0074-062 XN20AF-RSB-0075-062 XN24AF-RSB-0074-062 XN24AF-RSB-0075-062 FR-2125-B: XN12AF-RSB-0074-063 XN12AF-RSB-0075-063 XN20AF-RSB-0074-063 XN20AF-RSB-0075-063 XN24AF-RSB-0074-063 XN24AF-RSB-0075-063 MONITOR RDP-124-M-ES Gyrocompass AC spec or DC spec to be selected. Option I/O Data Sentences Input: GGA, RMA, RMB, RMC, GLL, ZDA, VBW, VHW, VTG, MWV, VWT, VWR, VDR, DPT,...
  • Page 9: Mounting Considerations

    A magnetic compass will be affected if placed too close to the antenna unit. Observe the following compass safe distances to prevent deviation of a magnetic compass: Standard compass, 1.70 m (FR-2115-B), 2.10 m (FR-2125-B), Steering compass, 0.90 m (FR-2115-B), 1.20 m (FR-2125-B).
  • Page 10 1.1.2 Assembling the antenna unit The antenna unit consists of the antenna radiator and the antenna unit chassis, and they are packed separately. Fasten the antenna radiator to the antenna unit chassis as follows: 1. For the XN20AF, XN24AF, attach two guide pins to the underside of the antenna radiator. 2.
  • Page 11 Antenna radiator Guide pin (XN20AF, XN24AF only) Figure 1-2 Fastening the radiator to the radiator bracket Waveguide Radiator bracket Hex bolt (M8X40), 8 pcs. (XN20AF, XN24AF only) Hex bolt (M8X35), 8 pcs. Flat washer Spring washer (XN12AF only) O-ring...
  • Page 12 1.1.3 Fastening the antenna unit to the mounting platform The antenna unit may be assembled before hoisting it to the mounting platform. However, do not lift the antenna unit by the radiator. Always hold the unit by its housing. When using a crane or hoist, lift the unit by the hoist rings which should be fastened to the bolt fixing covers of the antenna housing.
  • Page 13 CAUTION Ground the equipment to prevent electrical shock and mutual interference. Figure 1-4 How to mount the antenna unit...
  • Page 14: Processor Unit

    1.2 Processor Unit 1.2.1 Mounting considerations When selecting a mounting location, keep in mind the following points: The processor unit must be mounted horizontally. DO NOT place any item on the top of the processor unit. Locate the unit out of direct sunlight and away from heat sources because of heat that can build up inside the cabinet.
  • Page 15: Mounting The Processor Unit

    1.2.2 Mounting the processor unit 1. Drill four holes of 12 mm in diameter in the mounting location. 2. Unfasten 15 binding screws (M4) to remove the processor unit cover. 3. Fasten the processor unit to the mounting location with four each of M10 bolts, nuts and washers, using the pipe box spanner (supplied).
  • Page 16 J106 *Screw J105 (M3X8, 5 pcs.) J104 Slide forward. J103 Figure 1-6 Processor unit, inside view Fixing hole (rear) Knob Screw (M4X8, 2 pcs.) Fixing hole (front) J446 J466 J462 J465 Pan-head Screw M4X8 RP board mounting plate RGB board mounting plate RGB Board Pan-head Screw...
  • Page 17: Monitor

    1.3 Monitor The FR-2115-B/2125-B is available with or without a monitor. This section shows how to mount the monitor supplied. Mounting considerations The monitor is designed to be mounted on a desktop. Locate the monitor where it can be easily operated while viewing the screen and operating the control unit.
  • Page 18: Mounting The Monitor

    1.3.2 Mounting the monitor 1. Drill four holes of 12 mm in diameter in the mounting location, referring to the outline drawing for mounting dimensions. 2. Unfasten two M4X10 screws to dismount the monitor cover. 3. Unfasten two sets of M10 bolts, plain washers and spring washers at the front of the monitor to separate the monitor from the mounting base.
  • Page 19: Control Unit

    1.4 Control Unit 1.4.1 Mounting procedure 1. Attach rubber to feet to the bottom of the keyboard if the keyboard is not going to be permanently fixed. To fix the keyboard to a desired location, fasten the KB fixing plate to the keyboard and desired location with two upset screws (M5X10, supplied) and two tapping screws ( 6.5, local supply) as below.
  • Page 20: Wiring

    Antenna Unit The magnetron in the transceiver module will de- magnetize if it contacts ferrous material. When dismounting the transceiver module, lay it on its side or on top of non-ferrous material as shown below. 2.1.1 Mounting the antenna chassis 1.
  • Page 21 4. Unfasten the four fixing bolts on the cable gland at the base of the antenna unit. Remove clamping ring, rubber gasket and washers. From left: Clamping ring, washer, rubber gasket and washer Figure 2-2 Antenna unit, front view, cover removed 5.
  • Page 22 12. If the antenna is mounted 2 or more left of ship's bow, adjust the position of S901 so it becomes "on" (contact between #1 and #2 on pcb MP-3795). To access S901, open the bow side cover; S901 is above the drive gear. RTB801 13.
  • Page 23 2.1.2 Fabricating signal cable S03-75 1. Remove the vinyl sheath by 450 mm. 2. Slide the clamping ring, washer, rubber gasket and washer onto the signal cable in that order. 3. Unravel the outer shield to expose the cores in the outer layer.
  • Page 24: Processor Unit

    Processor Unit Two cables are terminated at the processor unit: the signal cable S03-75 and the power cable. The signal cable comes with a connector preattached to it for connection to the processor unit. Fabricate the power cable as below. 2.2.1 Fabricating the AC power cable 1.
  • Page 25 2.2.2 Fabricating the DC power cable (CVV-S 8X2C, option) 1. Remove the vinyl sheath by 100 mm. 2. Unravel the braided shield 60 mm from end of cable. 3. Remove the jute tape and inclusion from cable. 4. Expose the cores by 50 mm. 5.
  • Page 26 2.2.3 Leading in cables to the processor unit Cables are led in to the processor unit through the cable clamp at the rear of the unit. Use the shielding foam (supplied) as below to protect against noise radiation. Nav equipment (Gyro, etc.) Navigator* Log*...
  • Page 27: Monitor

    Monitor 2.3.1 Connection of monitor cable inside processor unit The monitor cable (a monitor cable comes with FURUNO-supplied monitor) runs between the RGB Board (inside the processor unit) and the monitor. Route it inside the processor unit as below. Connect the cable to J2 on the RGB Board. If a converter adaptor is used it may be necessary to route the cable differently than shown.
  • Page 28 2.3.2 Connection of monitor cable inside the monitor Connect the monitor cable inside the monitor as below. MONITOR REAR VIEW Connect to CONNECTOR Board. NH5P to J575 NH6P to J577 NH3P to J579 VH3P to J576 MONITOR CABLE Earth Terminal Cable Cover Loosen two M4X10 pan-head screws.
  • Page 29: Control Unit

    Control Unit 1. Open the processor unit. 2. Lead in the control unit cable assy. (option) from the rear entrance of the processor unit. 3. Inside the processor unit, fasten ground the wire of the cable assembly with an M4 screw on the chassis.
  • Page 30: External Equipment

    External Equipment Open the processor unit. Remove the cover from the INT Board. Connect signal, power (ship's mains and power supply), gyro, log and monitor cables as below. Optional equipment are connected to the INT Board - see the next page for information. M4X8 (2 pcs.) Figure 2-14 Processor unit, inside view 2-11...
  • Page 31 Tx trigger CD-140, Heading, CD-141, bearing, video, Tx trigger GD-500, GD-500MK2, FMD-800, FMD-8010 *1 Monitor for FR-2115-B/2125-B can be used as slave display unit. Speaker w/amp Speaker signal VER synchronous, HOR synchronous, video On Mother Board 03P9251 On Mother Board 03P9251...
  • Page 32: Ac Power Specification Of Processor Unit

    How to attach NH connector HOW TO ATTACH NH CONNECTOR TO SIGNAL CABLE NH connector wire NH connector housing 1) Insert NH connector wire into NH connector housing. Figure 2-15 How to attach NH connector AC Power Specification of Processor Unit For 100 VAC or 220 VAC power, add or delete jumper wires on the PTU Board and change the power fuses inside the processor unit as shown in the table below according to ship's mains.
  • Page 33: Initialization And Adjustment

    3. INITIALIZATION AND ADJUSTMENT Tuning Initialization Tune the radar as follows: Press [RADAR MENU] [0] [0] [2] [0] [0] [0] [0] (TUNE INITIALIZE on RADAR 3 menu) and press the [ENT] key. Also, confirm that "2.MODEL" is set to "FR-2115, 2125"...
  • Page 34: Heading Alignment

    Heading Alignment You have mounted the antenna unit facing straight ahead in the direction of the bow. Therefore, a small but conspicuous target dead ahead visually should appear on the heading line (zero degrees). In practice, you will probably observe some small bearing error on the display because of the difficulty in achieving accurate initial positioning of the antenna unit.
  • Page 35: Adjusting Sweep Timing

    Adjusting Sweep Timing Sweep timing differs with respect to the length of the signal cable between the antenna unit and the processor unit. Adjust sweep timing at installation to prevent the following symptoms: The echo of a "straight" target (for example, pier), on the 0.25 nm range, will appear on the display as being pulled inward or pushed outward.
  • Page 36: Confirming Magnetron Heater Voltage

    5. If the voltage is not within the rating shown in Table 3-1, adjust potentiometer VR1 on the RFC Board. 6. Show the INITIAL SETTING 2 menu, press [5] to select ST-BY, and then press [ENTER]. J801 FR-2115-B (12 kW) FR-2125-B (25 kW) 7.4 to 7.6 V 7.4 to 7.6 V...
  • Page 37: Initial Setting Menus

    Initial Setting Menus The INITIAL SETTING menus (four menus) and the OWN SHIP INFORMATION menu setup the radar according to expected usage, authorities specification, ship's characteristics, operator's preference, etc. Set items on each menu in accordance with regulations/operator's preference. After entering initial settings, reset the power. [OWN SHIP INFORMATION] 1 [INITIAL SETTING(1)] 2 SHIP'S LENGTH...
  • Page 38 INITIAL SETTING1 menu Keying sequence: [RADAR MENU] [0] [0] [0] [2] HL ALIGN: Aligns heading. TIMING ADJ: Adjusts sweep timing. ANT HGT: Enter height of scanner above water. Select from 5 m, 7 m, 10 m, 15 m, 20 m, or more than 30 m.
  • Page 39 INITIAL SETTING3 menu Keying sequence: [RADAR MENU] [0] [0] [0] [2] [0] [0] TRAILS RESTART: Selects whether to restart or discontinue target trails when changing the range. ON restarts trailing on newly selected range; OFF discontinues trails. ECHO AVG W/O GYRO: Echo averaging can be turned on without gyrocompass connection. HEAD UP TB SCALE: Bearing scale may be shown in degrees or compass points in the head- up mode.
  • Page 40: Optional Equipment

    Gyro Converter GC-8 The Gyro Converter GC-8, incorporated inside the processor unit, converts analog gyrocompass reading into digital coded bearing data for display on the monitor. This section explains how to install and the GC-8 (mainly consisting of the GYRO CONVERTER Board) and set it up according to the gyrocompass connected.
  • Page 41 4. Connect the GYRO CONVERTER Board to the INT Board (cables supplied with GC-8) as shown below. INT Board J446 (4P) J465 (6P) INT BOARD 03P9252 5. Confirm gyrocompass specifications and set the DIP switches and jumper wires on the GYRO CONVERTER Board according to the gyrocompass connected: Setting jumper wires and DIP switches by gyrocompass specifications: page 4-4 Setting jumper wires and DIP switches by make and model of gyrocompass: page 4-5...
  • Page 42 4.1.2 Connection of external power supply An external power supply is necessary when the repeater signal is step-by-step type and the step voltage is below 20 V or output voltage is less than 5 W. 1. Cut the jumper wire JP1 on the GYRO CONVERTER Board when an external power supply is used.
  • Page 43 Setting method 1: DIP switch settings and gyrocompass specifications 1) Gyrocompass type Gyrocompass type synchronous synchronous DC step Full-wave pulsating current Half-wave pulsating current 3) Rotor Voltage (between R1 & R2) Rotor Voltage 20 to 45 VAC 30 to 70 VAC 40 to 90 VAC 60 to 135 VAC 5) Ratio...
  • Page 44 Setting method 2: DIP switch/jumper settings and make and model of gyrocompass *: Set JP4 and JP5 according to the voltage of the external power supply. Note: If CMZ-50 has 35VDC, set JP1 to #4, #5, #6.
  • Page 45 Location of DIP switches, jumper wires on the GYRO CONVERTER Board (Rotor voltage) (Stator voltage) (Gyro type) Fuse (2A) (Stator signal input) (Rotor signal input, external power input) Figure 4-4 GYRO CONVERTER Board 4.1.3 Setting the heading readout on the radar display Confirm that the gyrocompass is giving a reliable readout.
  • Page 46: Arp Board Arp-26

    ARP Board ARP-26 The ARP Board ARP-26, which provides ARPA functions, is an optional circuit board which is accommodated in the processor unit. Note that the ARP-26 is not available with the statute mile-type radar. Necessary Parts: ARP-26-2E (008-485-500) Name Type ARP Board 18P9002B...
  • Page 47 4.2.2 ARP board adjustment 1. Turn the GAIN, A/C SEA and A/C RAIN controls fully counterclockwise (OFF). Transmit on the 12 nm range. 2. Connect a digital multimeter between TP7(+) and TP6(-) on the ARP Board. 3. Adjust R104 on the ARP Board so the multimeter reads between 0.09 and 0.14 VDC. 4.
  • Page 48 4.2.3 Final check of ARP board Connect a gyrocompass and a log to the radar and place the radar under transmit state. Confirm that LEDs CR9, CR10, CR11, CR12, CR15 and CR16 on the ARP Board are off. If ship's speed is zero, or other signal is not being input, corresponding LED will light. Refasten the card case cover and close the processor unit.
  • Page 49 2. Unfasten four M3X8 pan-head screws to remove the RP board mountlng plate from the RGB board and its mounting plate. J106 J105 J104 J103 J466 J462 Figure 4-9 Processor unit, inside view 3. Disconnect RP connector from M-card base assy. Fasten the M-card base assy. and RGB board mounting plate with one M4X8 pan-head screw.
  • Page 50 4. Fix the M-card base assy. with two M3X8 pan-head screws. 5. Set the M-card case cover to the hole in the front panel and fix with two M2.6X5 pan-head screws. Pan-head screw A M3X8 Teethed lock washer Pan-head screw M2.6X5, 2 pcs.
  • Page 51 8. Run the connector from the card case in front of the GYRO CONVERTER Board as shown in Figure 4-12. 9. Plug the connector from the M-card base assy. in J1 on the RP Board as shown in Figure 4-12. INT Board Fasten ground wire from connector with this screw.
  • Page 52: Performance Monitor Pm-30

    Performance Monitor PM-30 Necessary parts: PM-30 and OP03-150 (Code no. 008-485-490) Name Type PM-IN Board 03P9225 Pan-head Screw B M3X8 C2700W Connector Assy. VH3P-L300-AA 1. Open the processor unit. Unfasten three screws to remove the RGB Board together with its mounting plate.
  • Page 53: Alarm Kit

    4.5 Alarm Kit The alarm kit mainly consists of a circuit board and connection cables, and provides alarm output to ship's bridge alarm system. Necessary parts: OP03-156 (Code no. 008-500-650) Name ALARM Board 03P9262 NH Connector Assy. 03-1990(9-9P) NH Connector Assy. 03-1991(3P) Cable Band HP-3N...
  • Page 54: Ac-Dc Conversion Kit

    J472: ARPA guard zone; target alarm J473: SYSTEM FAILURE (HP, BP, TRIG, VIDEO, GYRO, and AZI) J474: ARPA CPA/TCPA J475: Spare J451 INT Board 03P9252 Figure 4-14 Processor unit, inside view AC-DC Conversion Kit The AC-DC Conversion Kit enables conversion from AC power to DC power, and mainly consists of a circuit board and filter.
  • Page 55 1. Open the processor unit. 2. Follow a) and b) of "how to access rear-left fixing hole" on page 7 to remove the PTU Board cover. 3. Unplug all connectors from the PTU Board. 4. Loosen the screws fixing the PTU Board, and then remove the PTU Board. 5.

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Fr-2125-b

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