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Furuno FR-2165DS Installation Manual

Marine radar
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MARINE RADAR
FR-2165DS
MODEL

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Summary of Contents for Furuno FR-2165DS

  • Page 1 MARINE RADAR FR-2165DS MODEL...
  • Page 2 Y o u r L o c a l A g e n t / D e a l e r 9 - 5 2 , A s h i h a r a - c h o , N i s h i n o m i y a , J a p a n T e l e p h o n e : 0 7 9 8 - 6 5 - 2 1 1 1 T e l e f a x :...
  • Page 3 This is possible Ask Serious injury or death can result if some- your FURUNO representative or dealer to one falls from the radar scanner mast. provide this feature. Turn off the power at the mains switch-...
  • Page 4 WARNING CAUTION Be sure that the power supply is Ground the equipment to compatible with the voltage rating of prevent electrical shock and the equipment. mutual interference. Connection of an incorrect power supply Observe the following compass safe can cause fire or equipment damage. The distances to prevent deviation of a voltage rating of the equipment appears magnetic compass:...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS EQUIPMENT LISTS ................SYSTEM CONFIGURATION ............... MOUNTING Scanner Unit ......................1-1 Display Unit ....................... 1-7 Power Supply Units ....................1-15 WIRING Scanner Unit ......................2-1 Display Unit ....................... 2-5 Changing AC Power Specification of Display Unit ..........2-10 Power Supply Units ....................2-11 Installation and Connection of Rectifier Unit ............

  • Page 6: Equipment Lists

    EQUIPMENT LISTS Standard Supply – – – – – – – – – l l a l a i , t i , t i...

  • Page 7: Optional Equipment

    Optional Equipment A → i f i t c t i c t i → → → l l a...

  • Page 8: System Configuration

    SYSTEM CONFIGURATION SCANNER UNIT RSB-0051 POWER SUPPLY UNIT PSU-001 DISPLAY UNIT RDP-124 For 220/230 VAC RU-1758 IEC 61162-1v I nput/Outputw only Navigator IEC 61162-1v I nputw Speed Log ARPA Board Slave Display ARP-26 FMD-8010 POWER SUPPLY Video Plotter UNIT PSU-004 RP-26 Gyro Converter 24 VDC...

  • Page 9: Mounting

    MOUNTING 1.1 Scanner Unit Mounting considerations • The scanner unit is generally installed either on top of the wheelhouse or on the radar mast, on a suitable platform. Locate the scanner unit where there is a good all-round view. • No funnel, mast or derrick should be within the vertical beamwidth of the scan- ner in the bow direction, especially zero degrees ±5°, to prevent blind sectors and false echoes on the radar picture.
  • Page 10 Installation precaution for S-band scanner unit If an S-band scanner unit is mounted near the end of a platform to provide suffi- cient rotation clearance for the radiator, the scanner unit, because of its weight, swings up and down by ship’s vibration and rolling, exerting excessive levels of stress at the base of the radiator, which can damage the radiator.
  • Page 11 Scanner unit assembling The scanner radiator and the scanner housing are shipped in separate packages and must be assembled at installation. Assemble them as below. The scanner unit may be assembled before hoisting it to the mounting platform. However, do not lift the scanner unit by the radiator. 1.
  • Page 12 Scanner radiator Hex bolt M6x16 O-ring Rotary joint flange Hex bolt M10x20 O-ring Radiator flange Spring washer M10 Waveguide flange Flat washer M10 Radiator bracket Hex bolt M6x50 Feeder waveguide Flat washer M6 Hex bolt M6x16 Waveguide clamp Clamp insulator Note 1: Coat bolts, nuts, washers and waveguide flanges outside O-ring grooves to prevent electrolytic corrosion.
  • Page 13 Mounting the scanner unit 1. Referring to the scanner outline drawing, drill four bolt holes (15 mm dia.) in the radar mast platform or the deck. 2. Place the corrosion-proof rubber mat (supplied) on the mounting platform. 3. Using the two L-angle metal plates on the scanner top, lift the scanner base with the antenna radiator and place the scanner unit on the rubber mat.
  • Page 14 Seal washer Corrosion proof rubber mat ANT MOTOR SW Set seal washer and corrosion-proof rubber mat, and apply silicone sealant. Hex bolt Ground wire Hex nut Coat with silicone sealant after attaching ground wire. Hex nut Ground Hex bolt wire Ground wire Welding Scanner body...

  • Page 15: Display Unit

    1.2 Display Unit Before mounting the display unit If Gyro Converter GC-8 (option) is to be used, install and setup the GYRO CON- VERTER Board before mounting the display unit, because of the difficulty involved in doing it after the display unit is installed. Instructions for installation and setup are in Chapter 4.
  • Page 16 4. While one person is holding the mounting base at the sides, pull the handle on the underside of the control head to draw the display unit toward you until you hear a click. CAUTION Use two people to complete this step.
  • Page 17 b) While pushing the stopper, set the catch on the display unit in the hole at the front edge of the stay. Stopper Catch Stay Figure 1-8 Setting catch to hole in stay c) Release hand from stopper. Release stopper; fix stay.
  • Page 18 Fixing hole (rear) E  % Knob *M3x8, 5 pcs. E  $ ¢ E  # Slide forward. E  " M4x8, 2 pcs. Fixing hole (front) E # # % E # % % E # % ! E # % $ Figure 1-10 How to remove the PTU cover 9.
  • Page 19 Separate type control head kit (Type: OP03-151, No.: 008-485-530) p i l Display unit modification procedure 1. Raise the monitor unit referring to procedure for tabletop mounting on page 1- 2. Unplug two connectors from the control head cable (P412 from MOTHER Board and J583) and unfasten two earth wires.
  • Page 20 7. Remove three clamps fixing the connection cable in the monitor unit. 8. Unfasten four screws fixing the right and left brackets on the control head. 9. Unfasten four screws fixing the right and left covers of the display unit. 10.Unfasten six screws fixing the right and left KB arms.
  • Page 21 4. Replace the cable assy. with cable assy. UL2464SB2-0P/1P (10 m, supplied) as below and reassemble the control head. KB Fixing Plate Screw M4X8 (8 pcs.) P312 FX Connector Lay cable in slot. Earth Wire Upset Screw M6X12 (2 pcs.) P314 XH3P KB Clamp Handle...
  • Page 22 7. Plug in two connectors of connection cable (P412, J583: See illustration on the previous page.) 8. Lower the monitor. 9. Attach the monitor front cover (option) to the place the panel cover have been, using the screw for the panel cover. 10.Attach rubber to feet to the bottom of the keyboard if the keyboard is not going to be permanently fixed.

  • Page 23: Power Supply Units

    1.3 Power Supply Units The Power Supply Unit PSU-001 (for scanner unit) and PSU-004 (for display unit) do not contain usual operating controls. Therefore, they can be installed in any recessed place either in vertical or horizontal position. (For the console mount display unit, the PSU-004 can be installed inside the console.) However, select a dry and well-ventilated location and observe the compass safe distances below to prevent deviation of a magnetic compass.

  • Page 24: Wiring

    WIRING 2.1 Scanner Unit Two signal cables are terminated at the scanner unit: signal cable S03-84 and signal cable 660V-MPYCY-16 from the Power Supply Unit PSU-004. Preparations Open the port side cover (six bolts) of the scanner unit. Unfasten fixing plates to acess terminal boards.
  • Page 25 6. Ground the armor through the two washers as shown above. Trim the shields considering their location on the earth terminal inside the scanner unit. Fit a crimp-on lug (yellow, FV5.5-4, ø4) to inner and outer shields, then connect them to the ground terminal inside the scanner unit. 7.
  • Page 26 3. Slide the clamping gland, washers and gasket on the power cable. Fold back the armor by 5 mm, then put it between washer and cable gland body as below. Gasket Armor (folded back) Seal with putty after tightening. Vinyl sheath Clamping gland Flat Cable gland...
  • Page 27 STB-2 STB-3 Cable gland Photo No. 2919 Cable clamp (3 pcs.) STB-1 TB fixing plate (1) TB fixing plate (2) Figure 2-6 Scanner unit, port side view Photo No. 2918 Ground terminal Figure 2-7 Scanner unit, starboard side view, Tx chassis removed...

  • Page 28: Display Unit

    2.2 Display Unit Fabricating the power cable DPYCY-3.5 (JIS cable) 1. Remove the vinyl sheath by 80 mm. 2. Cut off jute tape wrapped around the armor. 3. Unravel the armor to expose the cores by about 35 mm. 4. Remove insulation of cores by about 10 mm. Fix crimp-on lugs to the cores and armor.
  • Page 29 Leading in cables to the display unit The cable clamp may be positioned inside the display unit (default arrangement), outside the display unit or at the bottom of the display unit (when using console mount). When the cable clamp is located outside or beneath the display unit, use the bottom clamp front plate and bottom clamp rear plate (supplied with installa- tion materials).
  • Page 30 Cable fed from outside display unit (D) Rear clamp plate Shielding foam (C) Signal clamp (Aluminum) (B) Power clamp (A) Rear clamp base (Aluminum) Bottom clamp front plate M5x10 (2 pcs) (Installation materials) (Installation materials) Rear cable entrance (Display unit, right-hand side view) Figure 2-10 Clamp position outside display unit •...
  • Page 31 Connections Open the display unit and fix it with the stay. (For procedure see page 1-6.) Re- move the shield cover from the INT Board. Connect signal, power, gyro and log cables as shown on the next page. Optional equipment are connected to the INT Board.
  • Page 32 Connectors on the INT Board Table 2-1 Connectors on the INT Board . t i Note: How to attach NH connector is shown on the next page.

  • Page 33: Changing Ac Power Specification Of Display Unit

    How to attach NH connector HOW TO ATTACH NH CONNECTOR TO SIGNAL CABLE Shrink tubing NH connector wire Solder 20mm NH connector housing £ 3 Solder connector 2 Cut shrink tubing H eat shrink 1 Insert NH connector to signal cable. tubing with solder- in 20 mm lengths and wire into NH connector...

  • Page 34: Power Supply Units

    2.4 Power Supply Units Power supply unit PSU-001 (for scanner unit) Two cables run to the Power Supply Unit PSU-001, the power cable (DPYC-3.5) from the Power Supply Unit PSU-004 and the signal cable (660V-MPYCY-16) from the scanner unit. 5 mm Vinyl sheath 300 mm ANTI-CORROSIVE...
  • Page 35 Power supply unit PSU-004 (for display unit) Wire the Power Supply Unit PSU-004 as shown in the interconnection diagram. PTB14 Thermal relay Relay K3 PTB11 Relay K1 Photo No. 3148 PTB13 PTB12 Figure 2-17 Power supply unit PSU-004 The type and rating of the thermal relay (K2) are as below. Short Terminals ! Short between #4 and #6 on PTB14.

  • Page 36: Installation And Connection Of Rectifier Unit

    2.5 Installation and Connection of Rectifier Unit For operation from ship’s mains of 100/110/115/220/230 VAC, the rectifier unit RU- 3423 is required. The rectifier unit can be installed in any dry, well-ventilated place. Connect AC ship’s mains to the rectifier as below. 100V 110V 115V 0V 110V 115V 24 VDC output...

  • Page 37: Initialization And Adjustment

    INITIALIZATION AND ADJUSTMENT 3.1 Tuning Initialization Tune the radar as follows: Press [RADAR MENU] [0] [0] [2] [0] [0] [0] (TUNE INITIALIZE on RADAR 3 menu) and press the [ENT] key. Also, confirm that “2.MODEL” is set to “2165DS” in the INITIAL SETTING 4 menu, referring to page 3-6.

  • Page 38: Heading Alignment

    3.4 Heading Alignment You have mounted the scanner unit facing straight ahead in the direction of the bow. Therefore, a small but conspicuous target dead ahead visually should ap- pear on the heading line (zero degrees). In practice, you will probably observe some small bearing error on the display because of the difficulty in achieving accurate initial positioning of the scanner unit.

  • Page 39: Adjusting Sweep Timing

    3.5 Adjusting Sweep Timing Sweep timing differs with respect to the length of the signal cable between the scanner unit and the display unit. Adjust sweep timing at installation to prevent the following symptoms: • The echo of a "straight" target (for example, pier), on the 0.25 nm range, will appear on the display as being pulled inward or pushed outward.

  • Page 40: Confirming Magnetron Heater Voltage

    3.7 Confirming Magnetron Heater Voltage Magnetron heater voltage is adjusted at the factory wit h a 15 m signal cable. Therefore, when the signal cable is longer than 15 m, confirm that magnetron heater voltage is within the prescribed rating as follows: 1.
  • Page 41 J829 R811 R812 R813 Fuse Photo No. 2917 Photo No. 2914 Figure 3-6 Scanner unit, power supply unit PSU-001 Note: When the length of the cable between the scanner unit and the power supply unit is more than 60 meters, the magnetron heater voltage may not reach the lower limit due to voltage drop.

  • Page 42: Initial Setting Menus

    1 [INITIAL SETTING(3)] 6 VIDEO SIG ANALOG/DIGITAL 2 MODEL FR-2115, 2125/ 7 ALARM LEVEL 4/5/6/7 OTHER X-BND/ 8 DISPLAY MAIN/SUB FR-2165DS, 2135SW/ 9 SECTOR BLKG OFF/ON OTHER S-BND 000° → 000° 3 TYPE R/N/G/D 000° → 000° 4 CTR STC CURVE L/M/H...
  • Page 43 INITIAL SETTING1 menu Keying sequence: [RADAR MENU] [0] [0] [0] [2] HL ALIGN: Aligns heading. TIMING ADJ: Adjusts sweep timing. ANT HGT: Enter height of scanner above water. Select from 5 m, 7 m, 10 m, 15 m, 20 m, or more than 30 m. LOG PULSE: Enter speed log's pulse rate.
  • Page 44 HEAD UP TB SCALE: Bearing scale may be shown in degrees or compass points in the head-up mode. CTR ECHO STRETCH: Turn on to enlarge echoes in the range up to the first range ring. VIDEO CONTRAST: For factory use. Do not change setting. MAXIMUM RANGE: For factory use.

  • Page 45: Installation Of Optional Equipment

    INSTALLATION OF OPTIONAL EQUIPMENT 4.1 Gyro Converter GC-8 The Gyro Converter GC-8, incorporated inside the radar display unit, converts analog gyrocompass reading into digital coded bearing data for display on the radar display. This section explains how to install and setup the GC-8 (mainly consisting of the GYRO CONVERTER Board) and set it up according to gyrocompass connected.
  • Page 46 4) Connect the GYRO CONVERTER Board to the INT Board (cables supplied with GC-8) as shown below. INT Board GYRO CONVERTER Board J446 (4P) J7 (5P) J465 (6P) J1 (14P) To gyro J446 Fix cable to chassis INT BOARD with cable tie. 03P9252 GYRO CONVERTER BOARD 64P1106...
  • Page 47 Connection of external power supply An external power supply is necessary when the repeater signal is step-by-step type and the step voltage is below 20V or output voltage is less than 5 W. 1. Cut jumper wire JP1 on the GYRO CONVERTER Board when an external power supply is used.
  • Page 48 Setting method 1: by gyrocompass specifications - l l - f l & t t i a l i l l a...
  • Page 49 Setting method 2: by make and model of gyrocompass c i f i t a i w - , e r l o c c e l r o t t l o r o t a t l t l o r o t a t l / 1 -...
  • Page 50 Location of DIP switches, jumper wires on the GYRO CONVERTER Board JP5, JP4 (Supply voltage) (Rotor voltage) (Stator voltage) 64P1106 (Gyro type) (Data output port #6) (Data output port #5) (Data output port #4) DIP switch JP6, JP7 (AD formal Fuse data Tx interval) (2A)

  • Page 51: Arp Board Arp-26

    4.2 ARP Board ARP-26 The ARP Board ARP-26, which provides ARPA functions, is an optional circuit board which is accommodated in the display unit of the FR-2105 series radar. Necessary Parts: ARP-26-2E (008-485-500) Installation of the ARP board 1. Remove the bottom cover of the display unit by unfastening four screws. 2.
  • Page 52 ARP board adjustment 1. Turn the GAIN, A/C SEA and A/C RAIN controls fully counterclockwise, and then transmit on the 12 nm range. 2. Connect a digital multimeter between TP7(+) and TP6(-) on the ARP Board. R104 R103 Figure 4-6 ARP Board (18P9002B) 3.
  • Page 53 Final check Connect a gyrocompass and a log to the radar and place the radar under transmit state. Confirm that LEDs CR9, CR10, CR11, CR12, CR15 and CR16 on the ARP Board are off. If ship's speed is zero, or other signal is not being input, correspond- ing LED will light.

  • Page 54: Rp Board Rp-26

    4.3 RP Board RP-26 The RP Board RP-26, which providesvideo plotter functions, consists of a circuit board and a card drive both of which are accommodated in the display unit of the FR-2105 series radar. Table top/console type Necessary Parts: RP-26-T-2E (008-485-520) –...
  • Page 55 4. Unfasten the front panel from the display pedestal. 5. Pass the connector from the card case through the hole in the display pedestal. Control section of display unit Front panel Figure 4-10 Display pedestal 6. Set the RP Board (14P0298) in the top slot of the pcb card case. See page 4-7 for the location of the pcb card case.
  • Page 56 10.Fasten the front panel on the display pedestal. 11. Retract the stay to close the display unit. 12.Fasten the right arm cover. Separate type control head Necessary parts: RP-26-Z-2E (Code no. 008-491-400) – – 1. Lift the monitor. See Chapter 1 for instructions. 2.
  • Page 57 Display pedestal M-card base Display pedestal front panel Pan-head screw M2.6X5 (2 pcs.) M-card case lid Figure 4-13 Display pedestal, front view 5. Loosen six screws to remove the front panel on the display pedestal. 6. Set the RP Board (14P0298) in the top slot of the pcb card case. 7.

  • Page 58: Performance Monitor Pm-30

    10.Fasten the front panel of the display pedestal. 11.Fasten the ground wire to the location shown in Figure 4-14. 12.Close the monitor. 4.4 Performance Monitor PM-30 Necessary parts: PM-30 and OP03-150 (Code no. 008-485-490) 1. Lift the monitor. See Chapter 1 for instructions. 2.

  • Page 59: Alarm Kit

    4.5 Alarm Kit Necessary parts: OP03-156 (Code no. 008-500-650) The alarm kit mainly consists of a circuit board and connection cables, and pro- vides alarm output to ship’s bridge alarm system. Contents of Alarm Kit OP03-156 Procedure Refer to the figure below for parts locations. 1.
  • Page 60 ¢ Pass cable through here. Cable Tie CV-100, 2 pcs. Pan-head Screw J475 M3X8, 4 pcs. J474 J473 J471 NH Connector J472 03-1991(3P), 4 pcs. ALARM Board 03P9262 J451 NH Connector 03-1990(9-9P) Pan-head screw M4X12 Cable Band INT Board HP-3N Existing cable tie 03P9252 Figure 4-16 Display unit, inside view...

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