Sharp R-21JV-F Service Manual page 24

Light duty commercial microwave ovens
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R-21HT-F
R-21JV-F
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits.
When handling these parts, the following precautions should
be strictly followed. CMOS LSI have extremely high
impedance at its input and output terminals. For this reason,
it is easily influenced by the surrounding high voltage power
source, static electricity charge in clothes, etc. and
sometimes it is not fully protected by the built-in protection
circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in
aluminium foil. Also wrap all PW boards containing them in
aluminium foil.
2) When soldering, ground the technician as shown in the
figure and use grounded soldering iron and work table.
2. Shapes of Electronic Components
1
2
3
IC
KIA7805P1
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the touch
control panel of the microwave oven and the precautions
you must take when doing so. To perform the servicing,
power to the touch control panel is available either from the
power line of the oven itself or from an external power
source.
(1) Servicing the touch control panel with power supply of
the oven:
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING
SERVICING AND PRESENTS A HAZARD.
Therefore, before checking the performance of the touch
control panel,
1) Disconnect the power supply cord, and then remove
outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power
transformer.
5) Ensure that these leads remain isolated from other
components and oven chassis by using insulation tape.
6) After that procedure, re-connect the power supply cord.
After checking the performance of the touch control panel,
1) Disconnect the power supply cord.
2) Open the door and block it open.
3) Re-connect the leads to the primary of the power
transformer.
4) Re-install the outer case (cabinet).
5) Re-connect the power supply cord after the outer case
is installed.
TOUCH CONTROL PANEL SERVICING
approx. 1M ohm
Transistor
DTA123ES
KRC101M
KRA223M
KRC243M
C B
E
6) Run the oven and check all functions.
A. On some models, the power supply cord between the
touch control panel and the oven itself is so short that the
two can't be separated. For those models, check and
repair all the controls (sensor-related ones included) of
the touch control panel while keeping it connected to the
oven.
B. On some models, the power supply cord between the
touch control panel and the oven proper is long enough
that they may be separated from each other. For those
models, therefore, it is possible to check and repair the
controls of the touch control panel while keeping it apart
from the oven proper; in this case you must short both
ends of the door sensing switch (on PWB) of the touch
control panel with a jumper, which brings about an
operational state that is equivalent to the oven door
being closed. As for the sensor-related controls of the
touch control panel, checking them is possible if dummy
resistor(s) with resistance equal to that of the controls
are used.
(2) Servicing the touch control panel with power supply from an
external power source:
Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing switch
(on PWB) of the touch control panel, which brings about an
operational state that is equivalent to the oven door being
closed. Connect an external power source to the power
input terminal of the touch control panel, then it is possible
to check and repair the controls of the touch control panel
it is also possible to check the sensor-related controls of the
touch control panel by using the dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 60W
(It is recommended to use a soldering iron with a grounding
terminal.)
2) Oscilloscope: Single beam, frequency range: DC-10MHz
type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connectors of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the input
or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high
precision is required.
22

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