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© 2011 Pella Corporation
INSTALLATION INSTRUCTION -
NAIL FIN INSTALLATION AFTER WEATHER BARRIER AND
FRAME SCREW OR CLIP INSTALLATION FOR REPLACEMENT
ALUMINUM-CLAD EXTERIOR HINGED PATIO DOORS (PELLA® PROLINE AND DESIGNER SERIES®)
ALUMINUM-CLAD EXTERIOR ENTRY DOORS (PELLA® AND ARCHITECT SERIES®)
Please read thoroughly and understand completely all the steps in this instruction prior to
beginning installation.
Replacement Installation Without Nail Fin follow steps 1, 2, 3, 5, 6, 7
Important Safety Information:
These instructions were developed and tested for use with typical wood frame wall construction
in a wall system designed to manage water. These instructions are not to be used with any
other construction method. Installation instructions for use with other construction methods,
multiple units or bow and bay windows, may be obtained from Pella Corporation, a local Pella
retailer or by visiting http://www.pella.com. Building designs, construction methods, building
materials, and site conditions unique to your project may require an installation method
different from these instructions and additional care. Determining the appropriate installation
method is the responsibility of you, your architect or construction professional.
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
Always read the Pella
products. By installing this product, you are acknowledging that this Limited
Warranty is part of the terms of the sale. Failure to comply with all Pella installation
and maintenance instructions may void your Pella product warranty. See Limited Warranty for
complete details at http://warranty.pella.com.
Installation with Nail Fin follow steps 1, 2, 3, 4, 6, 7
®
Limited Warranty before purchasing or installing Pella
Part Number: 81AK0101
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Summary of Contents for Pella 81AK0101
- Page 1 These instructions are not to be used with any other construction method. Installation instructions for use with other construction methods, multiple units or bow and bay windows, may be obtained from Pella Corporation, a local Pella retailer or by visiting http://www.pella.com. Building designs, construction methods, building materials, and site conditions unique to your project may require an installation method different from these instructions and additional care.
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Page 2: Rough Opening Preparation
The performance of any building is dependent upon the design, installation, and workmanship of the entire building system. Pella Corporation strongly recommends consulting an experienced architect, contractor or structural engineer prior to installation of Pella products. The individual (building owner, architect, contractor, installer and/or consumer) responsible... - Page 3 ROUGH OPENING PREPARATION (continued): C. Cut the water resistive barrier. Water Resistive Barrier 1st cut 3rd cut 4th cut: Make a 6" cut up from each top corner at a 45 angle to allow the water resistive barrier to be lapped over the fin at the head of the door.
- Page 4 ROUGH OPENING PREPARATION (continued): Optional Sill Pan Instructions: I. Cut the sill pan to the width of the rough opening plus 2". Note: The 2" added onto the rough opening width is for a 1" bend on each end. J. Make a 1" cut in each fold at both end of the sill pan. Note: These cuts will allow the edges of the sill pan to be bent.
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Page 5: Prepare The Door For Installation
ROUGH OPENING PREPARATION (continued): R. Cut a piece of flashing tape to the width of the opening. Install to the flanges of the sill pan and overlap the tape from step 1N by 1". If needed add a second or third piece of flashing tape until the sill pan is covered to the interior sill pan lip. -
Page 6: Setting And Fastening The Door
SETTING AND FASTENING THE DOOR: A. Place three 3/8" beads of sealant. 1/2" 1 s t B e a d Place the first beads sealant 1/2" in 2 n d B e a d front of the base of the interior sill pan 6"... - Page 7 SETTING AND FASTENING THE DOOR (continued): CLIP OR FRAME SCREW INSTALLATION, GO TO STEP 5I. G. Fasten the door to opening by driving 1-1/2” galvanized roofing nail into each pre-punched hole in the E x t e r io r nailing fin.
- Page 8 SETTING AND FASTENING THE DOOR (continued): K. Double Doors Only: Designer Series®: Place a dab of sealant into the center sill strike hole and install the #8 x 3" flat head corrosion resistant screw (provided) or a 3/16" masonry screw into the hole.
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Page 9: Integrating The Door To The Water Resistive Barrier
SETTING AND FASTENING THE DOOR (continued): Note: Do not adjust the hinge with the top and bottom screws loose; this could force the hinge to adjust beyond its design capability which can cause the hinge to bind, damage the hinge and/or pull out the screws. A ¾ turn of the center screw provides approximately 5/32"... - Page 10 WITHOUT NAIL FIN: Head Flashing Instruction and Rough Opening Preparation Note: Pella Recommends and some codes require the use of a head drip flashing. If there is a functioning, existing flashing, proceed to step 5D. A. Prepare the head flashing by cutting it the same width as the j-channel/siding opening.
- Page 11 DOOR REPLACEMENT IN SIDING WITHOUT NAIL FIN (continued): D. Clean the vinyl j-channel/trim and rough opening with isopropyl alcohol or window cleaner to make sure it is free of dirt and debris before proceeding. E. Place a 3/8" bead of sealant (or enough to cover the area) between the j-channel and the rough HEAD opening at the head and jambs only.
- Page 12 DOOR REPLACEMENT IN SIDING WITHOUT NAIL FIN (continued): Fastening Door to Opening I. After setting the door plumb level & square, secure the door to the opening. If using frame screw method then have two people hold the door upright and secure while a third person opens one panel and inserts a screw through the jamb 6"...
- Page 13 DOOR REPLACEMENT IN SIDING WITHOUT NAIL FIN (continued): Frame Screw Method: Note: If installing with installation clips, proceed to step P. J. Jambs: Drill and counter sink 3/16" diameter clearance holes through the door frame only and not into the rough opening at the locations shown on the diagrams. Note: Out-Swing Doors Only - If choosing to locate clearance holes through the frame to be concealed by door panel;...
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Page 14: Interior Seal
INTERIOR SEAL: Caution: Ensure use of low pressure polyurethane window and door insulating foams and strictly follow the foam manufacturer’s recommendations for application. Use of high pressure foams or improper application of the foam may cause the door frame to bow and hinder operation. -
Page 15: Sealing The Door To The Exterior Wall Cladding
SEALING THE DOOR TO THE EXTERIOR WALL CLADDING When applying siding, brick veneer or other exterior finish material, leave adequate space between the door frame and the material for sealant. Refer to the illustration that corresponds to your finish material. Note: The sealant details shown are standard recommendations from the sealant industry. -
Page 16: Finishing Instructions
Staining fiberglass panels or unfinished interior frame members: Fiberglass door and sidelight panels may be stained with a gel stain if a wood look is desired. Pella offers stain kits in a variety of colors. Apply and finish per the stain kit manufacturer's instruction. Ensure that all exposed panel edges are finished to minimize the chance of damage. -
Page 17: Care And Maintenance
Pella products in accordance with Pella installation instructions; or the use of Pella products in wall systems which do not allow for proper management of moisture within the wall systems. The determination of the suitability of... - Page 18 TROUBLESHOOTING - Adjustable Strike Latching Issues Issue 2: Issue 1: Door needs to close Door is difficult to latch. Remove more tightly against the weather-strip. the strike and adjustable Remove the strike strike shim then and adjustable strike shim. Remove reinstall the strike.
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