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Summary of Contents for Subaru J-47606
- Page 1 Harness Repair (Part # J-47606)
- Page 2 All rights reserved. This book may not be reproduced in whole or in part without the express permission of Subaru of America, Inc. Subaru of America, Inc. reserves the right at any time to make changes or modifications to systems, procedures, descriptions, and illustrations contained in this book without necessarily updating this document.
- Page 3 TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS PRECAUTIONS PRECAUTIONS ....................PRECAUTIONS ......................................4 4 4 4 4 ....................PRECAUTIONS PRECAUTIONS ....................COMPONENT LIST COMPONENT LIST ......................................................5 5 5 5 5 COMPONENT LIST COMPONENT LIST ..................
- Page 4 PRECAUTIONS PRECAUTIONS PRECAUTIONS PRECAUTIONS PRECAUTIONS (1) Wear protective clothing, including a cap, protec- tive goggles, and protective shoes during operation. (2) Remove contamination (including dirt and corro- sion) before terminal pin removal, installation, or disas- sembly. (3) Keep the parts disassembled in order and protect them from dust or dirt.
- Page 5 Repair terminal: RK-TFA-019 COMPONENT LIST COMPONENT LIST COMPONENT LIST COMPONENT LIST COMPONENT LIST Joint piece (Small size): RK-JFA-001 Repair terminal: RK-TFA-020 Joint piece (Large size): RK-JFA-002 Repair terminal: RK-TFA-021 Repair terminal: RK-TFA-022 Insulation adhesive: RK-BFA-003 Repair terminal: RK-TFA-023 Repair terminal: RK-TFA-015 (Gilded Terminal) Repair terminal: RK-TFA-024 (Gilded terminal)
- Page 6 Terminal lock release tools: Terminal lock release tools: Terminal lock release tools: Terminal lock release tools: Terminal lock release tools: Removal Tool No. 5 (J-47606-5) Repair terminal: RK-TFA-025 Removal Tool No. 6 (J-47606-6) Repair terminal: RK-TFA-026 Removal Tool No. 7 (J-47606-7) Repair terminal: RK-TFA-028 Removal Tool No.
- Page 7 Terminal crimpers Kit locator guide Heat shrink tubing (J-47606-3) Upper tray Heat shrink tubing (J-47606-4) Upper and lower trays...
- Page 8 REPAIR EXAMPLE REPAIR EXAMPLE REPAIR EXAMPLE REPAIR EXAMPLE REPAIR EXAMPLE 1. Using a thin screw driver, push up the double lock- ing piece on the connector. 2. Remove the locking piece from the connector. 3. Insert the terminal pick release tool into the terminal hole and pull the terminal out.
- Page 9 5. Using a pair of wire strippers, remove 10mm of insulation from the original harness. 6. Crimp the original harness and the repair harness with a joint piece (RK-JFA-001 or RK-JFA-002) using the terminal crimpers. 7. Solder is applied to complete the joint. 8.
- Page 10 9. If the joint is installed in a location of moisture, humidity, and/or dust, apply a piece of waterproof adhesive around the joint (RK-BFA-003). 10. Wrap insulation tape over the adhesive. 11. Insert the terminal into the terminal hole of the connector until it stops completely.
- Page 11 13. Confirm that harness is not kinked or wound ex- cessively. 14. Reinstall the double locking piece to the connector. 15. Push down the side of the locking piece until it locks completely. Harness Repair Kit - Page 11 Harness Repair Kit - Page 11 Harness Repair Kit - Page 11 Harness Repair Kit - Page 11 Harness Repair Kit - Page 11...
- Page 12 TERMINAL LOCK RELEASE MANUAL TERMINAL LOCK RELEASE MANUAL TERMINAL LOCK RELEASE MANUAL TERMINAL LOCK RELEASE MANUAL TERMINAL LOCK RELEASE MANUAL Manual No. RM-5 Manual No. RM-5 Manual No. RM-5 Manual No. RM-5 Manual No. RM-5 1) Release the lock on the connector. 2) Remove the locking piece from the connector.
- Page 13 Manual No. RM-9 Manual No. RM-9 Manual No. RM-9 Manual No. RM-9 Manual No. RM-9 1) Release the lock on the connector. 2) Remove the locking piece from the connector. Harness Repair Kit - Page 13 Harness Repair Kit - Page 13 Harness Repair Kit - Page 13 Harness Repair Kit - Page 13 Harness Repair Kit - Page 13...
- Page 14 TERMINAL ADAPTATION TABLE TERMINAL ADAPTATION TABLE TERMINAL ADAPTATION TABLE TERMINAL ADAPTATION TABLE TERMINAL ADAPTATION TABLE SPX Tool No. SPX Tool No. SPX Tool No. SPX Tool No. SPX Tool No. Part No. Part No. Part No. Part No. Part No. Parts Name Parts Name Parts Name...
- Page 15 EXAMPLE EXAMPLE EXAMPLE EXAMPLE EXAMPLE Harness Repair Kit WIRING SYSTEM Connector No. Adaptive repair kit Terminal No. Harness repair kit No. B280 1, 8, 21, 22 TFA-023 (2.5 L Non-turbo and 2.5 L 3 — 7, 10 — 12, TFA-025 Non-turbo (U5) model) 14, 16, 19, 20, TFA-023...
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