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Festool MFS Fence System Instruction Manual
Festool MFS Fence System Instruction Manual

Festool MFS Fence System Instruction Manual

Advanced cutting and routing techniques

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Advanced Cutting and Routing Techniques
Using the Festool MFS Fence System
Isn't it interesting how every so often a simple appearing new tool or technique comes
along that offers us the opportunity to make a quantum leap in our productivity? Once
put to use, we can't believe we ever got along without it. Yet, when we first look at it we
have trouble comprehending just how it can make such an impact. I want to share with
you one such simple appearing new tool that can radically improve the accuracy and
flexibility of Festool guided rail cutting and routing - the Festool MFS fence system.
While it is described in the Festool literature as a "multi-routing template," and it is very
good at that function, we will discover here just how much more than that it becomes
when used in conjunction with Festool guide rails as a universal squaring, aligning,
cutting and routing guide. We will learn how greatly it increases the versatility and
accuracy of setting guide rails for precise and repeatable cutting and routing operations.
We will learn how it facilitates cutting of everything from multiple, identical narrow strips
to adding sliding table-saw-like accuracy to breaking down large panels. We will also
see how using it we can prep solid wood stock to be perfectly square and precisely di-
mensioned just as one would normally do on large industrial machinery as well as how
we can cut complex joints like haunched tenons and interlocking sliding dovetails using
just Festool hand power tools, the Festool Multi Function Table, Festool guide rails and
the Festool MFS fence system.
Most readers of this piece already have
some experi-
ence with or
at least an
understand-
ing of Fes-
tool guided
rail cutting.
Since the in-
troduction of
hand power
tools, users
have created
a whole vari-
ety of jigs
and fixtures
to help guide
a saw or
1
Text and Photos by Jerry Work
router in a straight line.
Unfortu-
nately, most
of those ef-
forts depend
on the user
being able to
keep the
base of the
saw or router
firmly against
the edge of
some sort of
fence. Many
find it hard to
do that with
accuracy and
repeatability

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Summary of Contents for Festool MFS Fence System

  • Page 1 flexibility of Festool guided rail cutting and routing - the Festool MFS fence system. While it is described in the Festool literature as a “multi-routing template,” and it is very good at that function, we will discover here just how much more than that it becomes when used in conjunction with Festool guide rails as a universal squaring, aligning, cutting and routing guide.
  • Page 2 Many people start with a Festool circular This is the heart of Festool guided rail saw, a guide rail, some clamps to hold cutting and routing. the guide rail firmly to the work piece and...
  • Page 3 Once new users get used to guided rail they set the stop to the mark. The proc- cutting, they often will add next a Festool ess works very well for most cross cuts Multi-function Table (MFT) to support the...
  • Page 4 MFS fence system, I think you will reach things get a bit more difficult, especially the same conclusion I did that the Festool for first time users. MFS is a simple looking tool which can...
  • Page 5 8”, a bit over 16”, 27 1/2”, 39 3/8” and 78 3/4”. From here on I the Festool guide rail “T” tracks so the will only refer to the metric sizes as that is same Festool clamps and other accessories will fit.
  • Page 6 The picture above shows how a standard Festool “F” style clamp (48957 and 489571) fits into the “T” slot on either face so you have lots of options as to how to clamp these profiles to your work piece or...
  • Page 7 280mm by 480mm outside and 120mm by 320mm inside. Starter set MFS 700 shown above with the Festool catalog open for size comparison has two 400mm and two 700mm extru- sions so it will make a rectangle as large 4.5mm slots cut into them through which...
  • Page 8 The final component supplied with either work piece. the MFS 400 or MFS 700 starter kits is Festool also supplies a machined alumi- the clever molded plastic anti-tip ring num piece shown below that is 50mm by 50mm and 16mm thick with a 30.25mm hole in the center and a tongue on two of its sides that fits into the “V”...
  • Page 9 Lever bolt locks two dimensional control over position the movement of the router Also available is what Festool calls a “routing slide” shown in the picture above. This is a heavy stamped metal bridge 750mm long and 180mm wide with a slot...
  • Page 10 Open field inlay in sample piece after being polished with the Festool RO150. The field is Brazilian cherry. The dark red inlay is South African blood wood. The lighter colored inlay is Oregon Big Leaf maple burl that was cut from the piece above.
  • Page 11 square you are likely to encounter. For Using the MFS as a large visual reference that is a one meter (39” and very accurate square. long) MFS extrusion in the photo to the left. Now matter what kind of furniture you To use the MFS extrusions as a large build, it is critical to be able to create very square, assemble the MFS into a rectan-...
  • Page 12 If you need an even bigger square, sim- lar components like rail and stile doors, ply use longer extrusions or put two or panels and the like. If you own a Festool more extrusions end to end to form Multi-function Table you can quickly make longer ones.
  • Page 13 Festool guide rail, and the side table mounts. This photo shows the components you will use sitting on top of a Festool Multi- The first thing Function table. (Actually, in use here are is to mount the two Festool tables hooked together side single profile...
  • Page 14 posite the When you put two rulers side by side you pivot so it form a vernier that is very easy to read. is rigidly Actually in a true vernier you would have controlled. nine marks on one side and ten in the same space on the other so you can eas- Use a ily dial in .1 increments.
  • Page 15 them set for this photo the two 30 marks move the rectangle 50mm as shown conveniently align as is shown below. here. Note that the 50mm (or whatever “V” nuts make an easy-to-see length of cut you set) will also show reminder of which two marks (30 when you lift the guide rail and see in this case) represent zero...
  • Page 16 (thanks piece into place. to the Festool guide rail and saw), with perfect 90 degree corners (thanks to the One edge will be against the fixed indi- individual profile that you calibrated to be vidual profile acting as a side fence and...
  • Page 17 Now we can make the cut as shown be- long (27 1/2”), having the fixed side ex- low. Wear ear protection, use the Festool truded piece back 60mm from the cut edge of the guide rail will re- sult in the 30 marks lining...
  • Page 18 to act as your rip fence. For longer rips size. I always clamp the work piece to turn the rectangle so the long edge is the table so it can’t move which would parallel with the guide rail to properly spoil this accuracy.
  • Page 19 Just cutting pieces to exact size is not where the usefulness of this set up stops. You can also rout joints such as MFS fence and Festool guide rail to make square shouldered tenons to quickly these thin strip rip cuts.
  • Page 20 There is a convenient center mark on the Remember, with Festool guided rail rout- base of Festool routers so it is easy and ing it doesn’t matter which way you move fast to make that alignment. If you use a...
  • Page 21 I took the time to first band the maple top with bloodwood all the way around as well as on the front of the shelf. You can see (photo previous page) the un- derside of the top with its two sliding dovetails to receive the two sides (to the left of the top in photo).
  • Page 22 Note that this cut is stopped at the front so you need to set a stop on the guide rail as shown (previous page). Since the Festool guide rail holds the router against both in-thrust and out- thrust loads, you can cut in either di- rection as is required for these two cuts.
  • Page 23 Earlier I said one of my favorite set ups was this use of the MFS rectangle and fixed side extrusion as a very accurate rip fence or depth stop to cut work pieces as large as the guide rail you are using. But, it is not the only such set up.
  • Page 24 Festool guided rail cutting and routing is use. where you want to establish a cut line that is a precise...
  • Page 25 fit snugly into the space between the rear “T” track and the hat shaped ridge that the Festool cutting and routing tools slide along. That space is 32mm wide. I sug- gest you cut your stock a bit wider than...
  • Page 26 Festool offers a small bag of “V” to bring the end nuts and set screws as part of the MFS extru- number 493235.
  • Page 27 MFS profile with a clearly Festool MFS extruded profiles offer a fast readable shoulder to align with the de- way to make one cut or dozens that are sired measurement mark.
  • Page 28 Festool guide rail, or by a bearing on table legs, for example. In that same ta- the bit which rides against the work piece, ble we might want to inlay a different ma- a template or a pattern.
  • Page 29 The guide bushing is placed over the cone shape which holds it concentric to the collet as the guide bushing is tight- ened down. On the Festool 1400 the guide bushings snap into place, auto- matically being held concentric to the...
  • Page 30 cept in corners where the guide bushing used to cut the female recess will pro- duce radiused corners while the male piece cut will have sharp corners. One or the other must be hand trimmed for the male to fit perfectly into the female re- cess.
  • Page 31 base and the template (as in most through cut applications), then the bearing needs to be mounted on the cutter end of the router bit (the left most bit in the photo on the previous page). In either case, if the bearing is larger than the router bit, it will act like the guide bushing in our examples above, and the same relationships will exist.
  • Page 32 7/8” diameter of the guide bushing so Let’s take a look at the very capable met- the male will just fit into the female re- ric set from Festool. It is not a regular cess. catalog item but was developed for the flooring installers who needed to do vari-...
  • Page 33 fit the example. Let’s recess router plate a router plate into the top of a Festool as is shown in this photo. Multi-Function Table. I’m not going to ac- That is all it takes to make a template that...
  • Page 34 1/2”. A 40mm how the guide bushing will guide ring snapped into ride on the inside edge of the Festool 1400 router the template and hold the shown in the lower picture and 10mm router bit will produce a 15mm lip, a bit wider than 1/2”...
  • Page 35 To make this cut I used carefully guard the Festool 1010 router against tipping as the flush trim bit had the router. Be a 1/4” shank bit and sure to use dust...
  • Page 36 I held the work piece, the plywood that held the work piece off of the table top, and the template, all three with one Festool “F” clamp mounted from below the table engaged into the bottom “T” track on one of the MFS pro- files.
  • Page 37 you want it perfect, get a flush trim bit that keep its bearing securely along the inside matches the radius on your router plate. edge of the template. There are a few things to watch out for. Use the ruler marks to move the template First, don’t try to get the template to be out the diameter of this router bit.
  • Page 38 I Festool MFS am doing system this multiple in- way. lays on the same surface. By now it should be obvious that open field inlay is done in just the same way...
  • Page 39 2mm kerf. If I plan on 4mm thick inlays, I will set my Festool router to a depth of cut around 8mm or so to cut the grooves for the male inlay piece. I will cut the female re- cess to be 4mm deep.
  • Page 40 flat on the edge and you have a phone call a week or two later and some- Festool Multi-Function Table, a fast way times it is a gasp on first inspecting the to make these cuts is to clamp the work piece.
  • Page 41 to bottom so no matter how many seg- ments are below or above the shelf, the shelf looks as if it is fixed but is really ad- justable. The photo above shows a detail of the Here is the finished unit with band inlay along the front edge of the top tem, so, while it is off topic for what we are talking about right now, I will include a...
  • Page 42 Now back to band inlays. Band inlays time with a razor knife. The actual angle can also be set in an open field using the is not important since they will form a per- MFS rectangles as templates. fect 90 degree corner anyway. Establish a long narrow rectangle with an To stop the router in the right place, first opening the same size as the guide bush-...
  • Page 43 Once you start adding band inlays and trasting band and without any corner open field inlays to your work, you will joints at all. If you want the band to be find many aesthetically pleasing ways to the same size all around you will need to combine the two.
  • Page 44 Festool tools, accessories, or compo- nents. Since they are all parts of one overall “Festool system,” I feel free to mix and match to fit a particular situation. Here is a good example. The miter head...
  • Page 45 I like to place the miter head at about the place. The “normal” fence receives a mid-point of the MFS profile and lock the Festool supplied flip stop (shown in the miter head to the table with the normal photo on the previous page) but has no Festool knobs from below the table.
  • Page 46 Now, this set up is nowhere to be found in the photo, but obviously they would be any of the Festool literature or manuals. removed before the actual cut is made. Is it “wrong”? No. It is right for me and...
  • Page 47 A glue on I want the table tops uncut because I use measur- these Festool tables as my flat reference ing tape since the nearly 100 year old fir floors in added to my studio certainly are not flat!
  • Page 48 nents as much as you like without worrying about what someone else might consider “normal” or “abnor- mal.” If it works for you and provides a safe and productive set up, you have proven it is right for you.
  • Page 49 files were your router MFS system shown here with shop made acces- becoming in handling sories as well as Festool supplied components. my everyday techniques work. These are not fully things not only up to snuff (can you hear, “oops, I hit the found their way into my hands, they edge of a profile with the router bit!”...
  • Page 50 I use for most of my in-studio saw etc., on the back edges of both pieces. cuts, but I am finding myself doing more and more on the my Festool Multi- Function Tables with one or more of the...
  • Page 51 squaring techniques using MFS profiles outlined earlier. They are accurate, very fast, and it is often easier for me to plop heavy or large pieces on the Multi- Function Tables for cutting than it is for me to wrestle those pieces up on my sliding table saw by myself.
  • Page 52 you only do it once in a great while, use sticks. If you do it frequently, the MFS profiles will pay for themselves quickly on just this one application. So, the bottom line on “worth it” and “right for you” is a function of how and how often you will use the MFS system components and how you value your work.
  • Page 53: Appendix A: Horizontal Router Jig For The Festool Multi-Function Table

    Festool Multi- Most often a router table is used. This function Table holding a Festool Router in...
  • Page 54 The jig is constructed from standard Fes- tool catalog MFT rail pieces, Festool knobs, hardwood scraps and a couple of pieces of hardwood plywood, resin coated board or mdf. MFT side rail sections form both the structure for the jig and guide the router base plate while it is raised or lowered to expose more or less of the dovetail bit.
  • Page 55 Photos above show the completed unit That way the top and bottom pieces es- mounted to the side of a Festool MFT tablish and hold the distance between the without a router attached and sitting on two aluminum rails to be the same the top of a MFT with the router attached.
  • Page 56 Dust collection is maintained through the standard Festool 1010 dust collection Enjoy and good male sliding dovetail cut- port. ting! The jig goes on and off of any side of a Jerry multi-function table.
  • Page 57: Appendix B: Inlay And Template Routing Using The Festool Metric Guide Bushing And Ring Set

    Appendix B: Inlay and Template Routing Using the Festool Metric Guide Bushing and Ring Set To cut matching female recesses and male inlays using a female template, select the offset desired and then use the lettered pair of the guide bushing and supplied rings shown.