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Series
P200A-3100/5100
Aluminum Bronze Models:
P217-3100
P221-3100
P218-3100
P227-3100
P219-3100
P230-3100
P220-3100
Updated 3/05
316 S.S. Models:
P217-5100
P221-5100
P218-5100
P227-5100
P219-5100
P230-5100
P220-5100
Contents:
Trouble Shooting Guide
Recommened Spare Parts List:
Dimensions:
Warranty Information:
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Stainless Steel Shown
page 2
pages 3-9
page 10
page 11
page 11
pages 12-13
page 13
page 14
page 15
back page
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Summary of Contents for Giant P200A-3100 Series
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Page 1: Table Of Contents
Triplex Ceramic Plunger Pump Operating Instructions/ Series Repair and Service Manual P200A-3100/5100 Aluminum Bronze Models: 316 S.S. Models: P217-3100 P217-5100 P221-3100 P221-5100 P218-3100 P218-5100 P227-3100 P227-5100 P219-3100 P230-3100 P219-5100 P230-5100 P220-3100 P220-5100 Stainless Steel Shown Contents: Installation Instructions: page 2 Pump Specifications: pages 3-9 Exploded View:... -
Page 2: Installation Instructions
The use of a pumps. The following information is to be dampener with Giant Industries, Inc. pumps is considered as a general outline for installa- optional, although recommended by Giant tion. -
Page 3: Pump Specifications: Pages
Specifications Model P217A-3100/5100 U.S. (Metric) 1750 RPM Ratings ............1.8 GPM @ 2000 PSI ..(6.8 LPM @ 137 bar) 3450 RPM Ratings ............3.3 GPM @ 2000 PSI ..(12.5 LPM @ 137 bar) Plunger Diameter ..........4.76” ......... 18mm Stroke .............. - Page 4 Specifications Model P218A-3100/5100 U.S. (Metric) Volume ............3.4 GPM ....(12.5 LPM) Discharge Pressure ........2000 PSI ....(140 bar) Inlet Pressure ..........90 PSI ....... (6.2 bar) RPM ....................1750 RPM Plunger Diameter ........... 4.76” ......18mm Stroke ............. 2.64” ......10.0mm Temperature of Pumped Fluids .....
- Page 5 Specifications Model P219A-3100/5100 U.S. (Metric) Volume ............4.2 GPM ....(15.9 LPM) Discharge Pressure ........2000 PSI ....(140 bar) Inlet Pressure ..........90 PSI ....... (6.2 bar) RPM ....................Up to 1750 RPM Plunger Diameter ........... 4.76” ......18mm Stroke .............
- Page 6 Specifications Model P220A-3100/5100 U.S. (Metric) Volume ............4.7GPM* ....(17.8 LPM)* Discharge Pressure ........2000 PSI ....(140 bar) Inlet Pressure ..........90 PSI ....... (6.2 bar) RPM ....................1750 RPM Plunger Diameter ........... 4.76” ......18mm Stroke ............. 3.73 ......14.1mm Temperature of Pumped Fluids .....
- Page 7 Specifications Model P221A-3100/5100 U.S. (Metric) 1750 RPM Ratings ........... 2.34 GPM @ 2000 PSI .... (8.9 LPM @ 137 bar) 3450 RPM Ratings ........... 4.2 GPM @ 2000 PSI ....(15.9 LPM @ 137 bar) Inlet Pressure ......... -4.35 to 140 PSI ....... (-0.3 to 10 bar) RPM ......................
- Page 8 Specifications Model P227-3100/5100 U.S. (Metric) 1750 RPM Ratings ............2.1 GPM @ 2000 PSI ..(8.0 LPM @ 137 bar) 3450 RPM Ratings ............3.8 GPM @ 2000 PSI ..(14.4 LPM @ 137 bar) Inlet Pressure ..........-4.35 to 140 PSI ....(-0.3 to 10 bar) RPM ......................
- Page 9 Specifications Model P230-3100/5100 U.S. (Metric) 1750 RPM Ratings ............1.1 GPM @ 2000 PSI ..(4.2 LPM @ 137 bar) 3450 RPM Ratings ............2.05 GPM @ 2000 PSI ..(7.8 LPM @ 137 bar) Inlet Pressure ..........14 to 140 PSI....(1 to 10 bar) RPM ......................
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Page 10: Exploded View
Exploded View - P200A-3100/5100 Series... -
Page 11: Parts List / Kits
P200A-3100/5100 SERIES PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 08300 Crankcase 08442 Wrist Pin 08301 Dipstick 08356-0010 Oil Seal 08302 Crankcase Plug Cover 08444-0100 Seal Retainer, 316 S.S. 07190-0100 Drain Plug & Gasket 12260-0001 O-Ring (“-3100” pumps) 08005 O-Ring 08443... -
Page 12: Repair Instructions: Pages
REPAIR INSTRUCTION - P200A-3100/5100 SERIES With a 22mm socket By inserting a small screw Using a needle nose pliers, wrench, remove the (3) driver between the valve remove the inlet and discharge valve plugs and seat (27) and the valve discharge valve assemblies (3) inlet valve plugs (32) spring retainer (30), the... -
Page 13: Pump Mounting Selection Guide
REPAIR INSTRUCTION - P200A-3100/5100 SERIES Disassembly sequence of the back end of the P200A-3100/5100 series pump. Before you begin, drain the oil from the crankcase. Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crankshaft (13), remove the bearing cover (7) and sight glass (8). - Page 14 Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount Preventative Maintenance Check-List & Recommended Spare Parts List...
- Page 15 P200A-3100/5100 DIMENSIONS - INCHES (mm)
- Page 16 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.