Exmark Quest Bagger Operator's Manual
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Exmark Quest Bagger Operator's Manual

Exmark Quest Bagger Operator's Manual

Exmark mfg. co. inc. operator's manual quest bagger
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on the purchase of your new Exmark equipment. This product has been carefully designed and
manufactured to give you a maximum amount of dependability and years of trouble-free operation. If additional information
is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.
If you need to order replacement parts from your dealer, always give the model number and serial number of your
equipment as well as the part number, description and quantity of the part needed.
The Serial No. plate is located
that you
record the information requested in the following identification table.
Place Model No. and Serial No. Label Here
(Included in Literature Pack)
or Fill in Below
Model No.
Serial No.
TM
inside
the
hood of
the
bagger
MFG. CO. INC.
assembly.
For ease of ordering and reference, we suggest
Date Purchased
For Serial Nos.
670,000 & Higher
®
Part No. 109-6383 Rev B

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  • Page 1 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer, always give the model number and serial number of your equipment as well as the part number, description and quantity of the part needed.

  • Page 2: Introduction

    You are responsible for operating the product properly and safely. You may contact Exmark directly at www.Exmark.com for product and accessory information or help finding a dealer. Whenever you need service, genuine Exmark...

  • Page 3: Table Of Contents

    Specifications Model Number: 109-5200 Dimensions Overall Width with Bagger: 48” Deck: 58.0” (147 cm) 52” Deck: 62.0” (157 cm) Overall Length with Bagger: 48” & 52”Deck: 95” (241 cm) Overall Height with Bagger: 48” & 52” Deck: 42.2” (107 cm) Overall Weight with Bagger: 48”...

  • Page 4: Safety

    Knowing this information could help you, your family, pets or bystanders avoid injury. Training • Regard the Exmark Bagger as a piece of power equipment and teach this regard to all who operate this unit. • Before operating your Bagger, carefully read and understand this manual and the operator’s manual for your mower in...

  • Page 5: Slopes

    Slopes • Use EXTREME caution when mowing and/or turning on slopes as loss of traction and/or tip-over could occur. The operator is responsible for safe operation on slopes. Mowing on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning.

  • Page 6: Slope Chart

    Slope Chart...

  • Page 7: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. PART NO. 109-6809 LOCATION: Inside Hood on Bracket 1. Crushing hazard of hand—do not remove the whole bagger from the machine;...

  • Page 8: Setup

    Setup Installing the Weight Parts needed for this step: Description Qty. Nut, Nyloc 3/8-16 Flg ... Weight ... Screw, Button Head 3/8-16 x 1... Asm, Weight Support ... Rod, Weight, Lock... Procedure: The front weight installed without the bagger may cause loss of traction and steering control or an unstable condition which could result in injury or death.

  • Page 9: Installing The Hood And Bags

    2. Install the two 3/8-16 x 5 carriage bolts (item 1) through the holes on the frame as shown in Figure 5. Place two stiffeners (item 2) on the top and bottom of the bagger tube (item 4) and install on carriage bolts.

  • Page 10: Installing The Boot Mount Bracket And Tubes

    If you remove the spring-loaded hood when it is closed (in the down position), the hood may suddenly fly open and you or someone else may be bruised, pinched, or injured in another way. Always open (raise) the hood before you remove or install it on the quick- attach bracket.

  • Page 11: Installing The Discharge Baffle (52" Deck Only)

    • Note: Refer to mower operator’s manual for blade maintenance. Figure 11 2. Sail area of blade 4. Spring disk washers Orientation of washers Always install the original Exmark blades, blade bushing, spring disk washers and blade bolts as shown.

  • Page 12: Operation

    Operation Note: The left and right sides of the machine are determined while sitting in the seat in the normal operating position. Emptying the Grass Bags Be careful when lifting or handling a grass bag that is full. To empty the grass bags: 1.

  • Page 13: Removing The Bagger

    Removing the Bagger An uncovered discharge opening will allow objects to be thrown in operator’s or bystander’s direction. Also, contact with blade could occur. Thrown objects or blade contact can cause serious injury or kill you or bystanders. Never operate mower unless discharge deflector, or entire grass collection system, or mulch kit is installed.

  • Page 14: Replacing The Discharge Deflector

    Replacing the Discharge Deflector An uncovered discharge opening will allow objects to be thrown in operator’s or bystander’s direction. Also, contact with blade could occur. Thrown objects or blade contact can cause serious injury or kill you or bystanders. Never operate mower unless discharge deflector, or entire grass collection system, or mulch kit is installed.
  • Page 15 holding the handle on the bottom of the grass bag, allowing the liner to slide out. Figure 15 1. Cloth grass bag 2. Bag (liner) Bagging Speed Most often you will bag with the mower throttle in the Fast position and drive at a normal ground speed.

  • Page 16: Maintenance

    Maintenance Note: The left and right sides of the machine are determined while sitting in the seat in the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval After the first 10 operating hours Before each use or daily Before storage If you leave the key in the ignition switch, someone could accidentally start the engine and seriously injure you or other bystanders.

  • Page 17: Inspecting The Bagger Attachment

    Inspecting the Bagger Attachment Inspect the bagger attachment after the first 10 hours of operation, and monthly thereafter. 1. Check the chute, discharge tube, and the bagger top. Replace these parts if they are cracked or broken. 2. Tighten all nuts, bolts, and screws. 3.

  • Page 18: Tips And Troubleshooting

    Tips and Troubleshooting 1. When the bags get full, there will be slight blowout from the front right corner of the deck. Emptying the bags at this point will minimize the potential for the tube to plug. 2. If there is excessive blowout from the deck, check to make sure that the rear screen in the hood is clear of grass build up.
  • Page 19 Exmark and found by us (in the exercise of our reasonable discretion) to be defective in factory materials or workmanship for a period of three years for residential usage** of Exmark Quest mowers.
  • Page 20 CUSTOM RIDE SEAT SUSPENSION SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WALK BEHIND ACCESSORIES © 2007 EXMARK MFG. CO. INC. INDUSTRIAL PARK BOX 808 BEATRICE, NE 68310 ALL RIGHTS RESERVED LINE OF ACCESSORIES...

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