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Table of Contents
Related Manuals for Exmark OCD01
Summary of Contents for Exmark OCD01
- Page 1 ® MFG. CO. INC. Part No. 109-4823 Rev. B...
- Page 2 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
- Page 3 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
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Page 4: Table Of Contents
Opening the Discharge Gate ... 14-15 Closing the Discharge Gate ... 15 5. ADJUSTMENTS ... 16 6. TROUBLESHOOTING 7. PARTS LIST OCD01 Assembly ... 17 Gate Linkage Assembly ... 18 Foot Pedal Assembly ... 19 8. WARRANTY ... 20 TABLE OF CONTENTS ... -
Page 5: Safety Alert Symbol
MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment. -
Page 6: Operation
1.5.3 When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.5.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. CAUTION... -
Page 7: Specifications
Apply only to a clean, dry surface. Smooth to remove any air bubbles. 1.5.6 Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark commercial mower. PART NO. 109-3595... -
Page 8: Assembly Instructions
3. ASSEMBLY INSTRUCTIONS IMPORTANT: Disengage blade, shut off engine, wait for all moving parts to stop, engage parking brake, remove key, and disconnect the wire from the spark plug before servicing, cleaning, or making any adjustments to the unit. 3.1 ASSEMBLY DIAGRAM Item Part No. -
Page 9: Installation
For UltraCut Decks: Remove and discard discharge chute and hardware. Decks with serial numbers 669,999 and lower require a flexible discharge chute, kit # 109-3860. The kit is not supplied with the OCD01 accessory and needs to be purchased separately. - Page 10 3.2.5 Install the cable bracket (item 1) by the foot pedal and leave the hardware loose. Use the correct mounting holes as shown in Figure 5A. FIGURE 5A 3.2.6 Install cable. Make sure the nuts are centered as shown in Figure 6. 3.2.7 Remove the belt cover near the discharge opening.
- Page 11 3.2.9 If there are protruding welds on the discharge opening, grind them flush. NOTE: Any welds left protruding from the face of the discharge opening could interfere with free operation of the discharge gate. For Triton decks only: Install the blocker plate (item 17) as shown in Figure 8. 3.2.10 For Triton (series 5) decks 46”, 50”, &...
- Page 12 3.2.11 Hook the gate assembly (item16) to the gate linkage assembly (item 12). Install the washer (item15) and fasten with the hairpin (item 14) as shown in Figure 10. 3.2.12 Mount the gate linkage assembly to the deck. NOTE: The gate is easier to retain on the link assembly if rotated to the “open” position when installing on the deck.
- Page 13 FIGURE 11B FIGURE 11C For 46”-60” Triton decks: a) Locate the correct mounting hole as shown in Figure 11D. Install two 5/16-18 x 1 bolts (item 13) and fasten to the deck with washer (item 6) and nyloc nut (item 2). Install 5/16-18 x 3/4 bolt (item 18) from the bottom of the deck, and draw up into hole using the whizlock nut (item 7), see Figure 11E for correct mounting hole location.
- Page 14 For 66” & 72” Triton decks: a) Install two 5/16-18 x 1 bolts (item 13) and fasten to the deck with washer (item 6) and nyloc nut (item 2) as shown in Figure 11E. Drill Ø.375 hole in the deck to mate up with the gate linkage assembly (item 12) where shown in Figure 11F.
- Page 15 3.2.16 Install the gate linkage cover to the gate linkage assembly as shown in Figure 15. 3.2.17 To make sure the OCD01 assembly is installed correctly: a) Place the foot pedal in the locked position. Gate should be raised to nearly horizontal position.
- Page 16 3.2.18 Remove the discharge chute bracket from the discharge chute and retain hardware. Use the appropriate template provided as a guide to cut off the lip. Follow steps a) through d). For UltraCut 52”-60” use template 109-4091. For Triton 46”-56” use template 109-4091. For Trition 60”-72”...
- Page 17 c) Remove remaining lip as shown in Figure 16C. G0945 FIGURE 16C CHUTE WITH LIP d) Using the existing hardware, reinstall the discharge chute bracket into the flexible discharge chute as shown in Figure 17. For UltraCut Only: Install 5/16-18 x 1-1/4 screw (item 20) and 3 or 4 washers (item 6) in the center hole of the bracket as shown in Figure 17, so that the edge of the chute will be parallel with the deck in the down position.
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Page 18: Operation
4. OPERATION IMPORTANT: Always mow with the flexible discharge chute installed and in the down position. POTENTIAL HAZARD ♦ An uncovered discharge opening will WHAT CAN HAPPEN ♦ Thrown objects or blade contact can HOW TO AVOID THE HAZARD ♦ Never operate the mower with the POTENTIAL HAZARD ♦... -
Page 19: Opening The Discharge Gate
4.1 OPENING THE DISCHARGE GATE 4.1.1 Press the pedal into the forward lock position and the discharge gate will be open. 4.2 CLOSING THE DISCHARGE GATE 4.2.1 Depress the lower tab to unlock the pedal. Then the discharge gate will then close off the discharge opening. -
Page 20: Adjustments
5. ADJUSTMENTS IMPORTANT: Disengage blade, shut off engine, wait for all moving parts to stop, engage parking brake, remove key, and disconnect the wire from the spark plug before servicing, cleaning, or making any adjustments to the unit. 5.1. Refer back to installation instructions. 6. -
Page 21: Parts List
Asm, Cable 60” –72” ... 1 109-3882 Asm, Cable 46”–56” ... 1 109-4091 Template, Small Chute Cut Pattern... 1 109-3592 Template, Large Chute Cut Pattern... 1 322-6 Screw, HH 5/16-18 x 1 1/4 (UltraCut) ... 1 109-3595 Decal, OCD01 Operation... 1 Qty. -
Page 22: Gate Linkage Assembly
7.2 COMPONENTS FOR 109-3603 ASSEMBLY Item Part No. Description 1-403005 Decal, Danger ...1 98-5954 Decal, Danger ...1 109-3600 Link, Gate ...1 109-3604 Spring, Extension ...1 109-4093-01 Bracket, Link Pivot...1 Qty. Item Part No. Description 109-4096 Wld, Gate Crank ... 1 3256-23 Washer, 5/16 SAE ... -
Page 23: Foot Pedal Assembly
7.3 COMPONENTS FOR 109-3884 ASSEMBLY Item Part No. Description 109-3608-01 Bracket, Pedal Pivot ...1 109-3609-01 Pedal, Gate ...1 109-3610 Rod, Pedal Link ...1 109-3877-01 Channel, Pedal Link ...1 Qty. Item Part No. Description 109-3878 Rod, Pedal Pivot ... 2 109-3879-01 Latch, Gate Pedal ... 1 3256-23 Washer, 5/16 SAE ... -
Page 24: Warranty
Company, pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair, replace or adjust any part manufactured by Exmark and found by us (in the exercise of our reasonable discretion) to be defective in factory materials or workmanship for a period of two years. - Page 25 NOTES...
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Page 26: Service Record
SERVICE RECORD Date Description of Work Done Service Done By... - Page 28 CUSTOM RIDE SEAT SUSPENSION SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM © 2006 EXMARK MFG. CO. INC. INDUSTRIAL PARK BOX 808 BEATRICE, NE 68310 ALL RIGHTS RESERVED LINE OF ACCESSORIES RIDING ACCESSORIES...
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