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Craftsman 919.167782 Owner's Manual
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Craftsman 919.167782 Owner's Manual

Craftsman 919.167782 Owner's Manual

Permanently lubricated 2-stage twin v portable air compressor
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Owner's Manual
JCRRFTSMRN1
Permanently
Lubricated
2-Stage
Twin V
Portable
AIR COMPRESSOR
Model No.
919.167782
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.eears.com/craftsman
D27299
Revl
3/25/03

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Summary of Contents for Craftsman 919.167782

  • Page 1 Operation • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.eears.com/craftsman D27299 Revl 3/25/03...
  • Page 2 h q:_:] ! :1 EoJ_,_ [_o] _hi _h I_-_ WARRANTY ..........SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES .......... DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION ........f 1-12 OPERATION .......... f 3- 15 MAINTENANCE ........f 6-17 SERVICE AND ADJUSTMENTS ......
  • Page 3 Model No. 919-167782 Bore 2.375" Stroke High Pressure - .54" Low Pressure - 1.45" Voltage-Single Phase Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay 25 ASME Air Tank Capacity - Gallons Approximate Cut-in Pressure Approximate Cut-out Pressure [."Y:_ _1 _ li'l_tl] Im]=1 II I#I =1.']-,I ml = 1 _11 _Iil II[e _]_,[-._ This manual contains information...
  • Page 4 I1_I_o];]lL"_ +Ill [,,'9'-'I _1 _ i'dl I +F,,,_11_o _+]L_,[,,I Save these instructions improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. ,I;1"1.,I;I n WARNING: Risk of explosion or fire How To Prevent It What Could Happen...

  • Page 5: Accessories

    WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen Failure to properly drain Drain tank daily or after each use.
  • Page 6 WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used properly Never operate compressor with it may cause electric shock.
  • Page 7 WARNING: RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns, hot for several minutes after operation.
  • Page 8 WARNING: RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT IT Review and understand all instructions Unsafe operation of your air compressor and warnings in this manual. could lead to serious injury or death to Become familiar with the operation and you or others.

  • Page 9: Duty Cycle

    Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...
  • Page 10 Assemble Wheels Contents of Carton 1 - Air Compressor It will be necessary to brace or support Wheels one side of the air compressor when installing the wheels because 2 - Shoulder Bolts, 3/8-16 the compressor will have a 2 - Hex Nuts, 3/8-16 tendency to tip.
  • Page 11 I I_[-.'_1 Iv;_ II It;'1II[o_]l HOW TO SET UP YOUR This plug MUST be used with a grounded outlet. UNIT IMPORTANT: The outlet being used Location of the Air Compressor must be installed and grounded in accordance with all local codes and Locate the air compressor in a clean, ordinances.
  • Page 12 Extension Cords Voltage and Circuit Protection Refer to the Parts Manual for the Using extension cords is not recommended. The use of extension voltage and minimum branch circuit cords will cause voltage to drop requirements. resulting in power loss to the motor Certain air compressors can be and overheating.
  • Page 13 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Outlet Pressure Gauge Safety Valve Description...
  • Page 14 Motor Overload Protector: The Air Compressor Pump (not shown): Compresses air into the air tank. motor has an automatic reset thermal Working air is not available until the overload protector. If the motor compressor has raised the air tank overheats for any reason, the pressure above that required at the overload protector will shut off the air outlet.
  • Page 15 Move the On/Auto/Off lever to How to Start: "ON/AUTO" position. The Turn the On/Auto/Off lever to compressor will start. "AUTO" and allow tank pressure Run the compressor for 15 to build. Motor will stop when minutes. Make sure the drain tank pressure reaches "cut-out"...
  • Page 16 Customer Responsibilities Before Daily ol after Every Every aach each Yearly hours _ours Check Safety Valve • Drain Tank • Air Filter •_ • Air compressor pump intake and exhaust valves • 1- more frequent in dusty or humid conditions To Check Safety Valve...

  • Page 17: Repair Parts

    After the water has been drained, Air Compressor Pump Intake close the drain valve (clockwise). and Exhaust Valves The air compressor can now be Once a year have a Trained Service stored. Technician check the air compressor NOTE: If drain valve is plugged, pump intake and exhaust valves.
  • Page 18 _'_jl_ Unit cycles Outlet Tube automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, compressed or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure.
  • Page 19 Assemble the regulator and To Replace Regulator orient as shown. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. Unplug compressor. Remove the outlet pressure gauge and quick connect (if equipped) from the regulator. Remove the regulator.
  • Page 20 Before you store the air compressor, Water will make sure you do the following: condense in the air tank. If not drained, water will Review the "Maintenance" corrode and weaken the air tank section on the preceding pages causing a risk of air tank rupture. and perform scheduled maintenance as necessary.
  • Page 21 d,(ollJ :] l :_'_"[oIo]l | I _B Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure.
  • Page 22 PROBLEM CAUSE CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated )ressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the...
  • Page 23 PROBLEM CAUSE CORRECTION Regulator will Damaged regulator. Replace. not shut off air outlet. Motor will not Let motor cool off and Motor overload protection run. overload switch will switch has tripped. automatically reset. Motor will start automatically Tank pressure exceeds pressure switch "cut-in"...
  • Page 24 ._ I-'I_o]_VAl ".,I -'! _o] -'I I m] ¥,__=_,__ Air Compressor Model Number 919.167782 toT°l_.U_5 13Torque to 6-10 [n.-Ibs. in,-Ibs. Torque to 2 100-120 In.4bs. 29Torque to 100-120 In,-Ibs. Torque to 9-12 .>71; ue [n.-Ibs_ D27299 24_ENG...
  • Page 25 AC-0781 O-Ring .3621D x .103 width (2 used) AC-0802 Interconnecting Tube SSF-8080-ZN Hex Nut 3/8 - 16 UNC - 2B LA-3105 Label, Craftsman LA-3027 Label, Drain Tank Z-D24959 Pump Assembly LA-3021 Label, Warning - Not Illustrated LA-3108 Label, Hot Surface...
  • Page 26 Air Compressor Model Number 919.167782 \\\\_z Torque 75-90 in.-Jb$. D27299 26_ENG...
  • Page 27 Air Compressor Model Number 919.167782 PART NO. DESCRIPTION Z-D26717 Motor D24596 Screw 5/16-24 x 1.75 (2 used)) Assembly, Connecting (High Pressure) D24597 Outer Eccentric ACG-22 39124607 Screw, Self Tapping 1/4 x 5/8 • Cylinder Sleeve • Assembly, Connecting (Low Pressure) Assembly, High Pressure Piston D20605 Screw, 10-32 x .75 T25...

  • Page 28: Notes/Notas

    GARANT|A ............ CUADRO DE ESPECIFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGUR|DAD ..... 29-34 GLOSARIO ............ACCESORIOS ............ CICLO DE SERVICIO ..........ENSAMBLADO ............ INSTALACION ..........37-38 OPERACION ........... 39-41 MANTENIMIENTO ..........42-43 SERVICIOS Y REGULACIONES ........
  • Page 29 Modelo N ° 919-167782 Orificio 2.375" Carrera Presion de alto - .54" Presion de mugir - 1.45" Voltaje - Una Fase Requerimientos Minimos de Circuito 15 Amperios Retardo Tipo de Fusible 25 ASME Capacidad del Tanque de Aire - Galon Presi6n de Arranque Aproximada Presi6n de Corte Aproximada SEGURIDAD...
  • Page 30 GUARDE ESTAS INSTRUCCIONES LA OPERACI()N O EL MANTENIMIENTO INADECUADOS DE ESTE PRODUCTO PODRiAN OCASIONAR SERIAS LESIONES Y DAI_IOS A LA PROPIEDAD. LEA Y COMPRENDA TODAS ADVERTENCIAS INSTRUCCIONES FUNCIONAMIENTO ANTES DE UTILIZAR ESTE EQUIPO. ',l:=ll[_ ;{a ADVERTENCIA: RIESGO DE EXPLOSI()N O INCENDIO ;,COMO PREVENIRLO? _,QUE PUEDE OCURRIR?
  • Page 31 ',,I = ll[_ :{I ADVERTENCIA: RIESGO DE EXPLOSION TANQUE AIRE: SIGUIENTES CONDICIONES PODRiAN, CAUSAR DEBlUTAMIENTO DEL TANQUE, Y DETERMINAR SU EXPLOSION VIOLENTA, DAI_IOS A LA PROPIEDAD O SERIAS LESIONES. &QUE PUEDE OCURRIR? _.COMO PREVENIRLO? 1. Drenaje inadecuado del agua condensada Drene el tanque diariamenta o despu_s en el tanque,...
  • Page 32 ADVERTENCIA: RIESGO DE DESCARGA ELECTRICA &QUEPUEDE OCURRIR? &COMO PREVENIRLO? Su compresor de aire est& accionado por Jam_s opere e! compresor a la intemperie cuando est& IIoviendo o en condiciones electricidad. Come cualquier otro dispos_tivo humedad. e_6ctrico impulsado electricamente, si no se Io utiliza adecuadamente, podrla causarle Nunca opere el compresor...
  • Page 33 ADVERTENCIA: RIESGO DE QUEMADURAS _QU I_ PUEDE OCURRIR? _.COMO PREVENIRLO? Jamds toque partes de metal expuestas en el Tocar el metal expuesto tal como el ¢abezal compresor dursnte o inmed+atamente despues del compresor o los tubos de saIid8 del escape, de la operaci6n, el compresor permanecer_ puede ooasionarle...
  • Page 34 ",,1 =1 al[_ ;{q ADVERTENCIA: RIESGO DE OPERACION INSEGURA _,C6MO PREVENIRLO? _QUEPUEDE OCURRIR? La operacion insegura de su compresor de aire Revise y comprenda todas las instrucciones podr_a ocasionarle serias lesiones o la muerte advertencias COntenidss en este manual+ a usted u otros. Familiarlcese con los m_todos de operaci6n control del compresor...
  • Page 35 Ptesi6n minima de corte: Cuando el Familiaflcese con los siguiantes t_rminos, motor est& apagado, la presi6n del tanque antes de operar la unidad: de aire baja a medida que usted contint_a OFM: (Cubic feet per minute) Pies cQbicos usando su accesorio. Cuando la presi6n por minuto.
  • Page 36 Ensamble de las ruedas Contenido de la caja 1- Compresor de aire 2- Ruedas del equipo cuando se instalan las ruedas porque el compresor tenderd 2- Pemos con resalto, 3/8" - 16 voltearse. 2- Tuercas hexagonales, 3/8" - 16 Fije las ruedas con pemos con 2- Parachoques de goma resalto y tuercas como se muestra.
  • Page 37 COMO PREPARAR LA UNIDAD AsegQrese de que el tomacome_te que sea utilizado tenga la misma con_uracidn que el enchufe de coneyJ6n Ubicacibn del comp_sor de aire atierra Ubique al compresor de aire en una zona NO UTILICE UN ADAPTADOR. Ver Iimpia, seca y bien ventilada.
  • Page 38 Cables de extensibn eldctrica Proteccibn del voltaje y del circuito NO se recomienda la utilizaci6n de cables Acerca del voltaje y la minima cantidad de de extensiSn electrica. El usa de cables circuitos requeridos, refi_rase al Manual de extensi6n electrica originar& una caida de piezas.
  • Page 39 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones Conserve este manual para referencias futuras.
  • Page 40 autom&ticamente una vez enfriado el motor. Bomba de compresi6n del aire (no mostrada): Comprime el aire dentro del Si el protector de sobrecarga apaga el tanque. El elre de trabajo no se encuentra motor con mucha frecuencia, verifique si disponible haste que el compresor haya hay algen posible problema de voltaje.
  • Page 41 Cbmo poner en marcha: Antes de cada puesta en marcha: Mueva la palanca On/Auto/Off a la Coloque el interruptor On/Auto/Off en la posici6n "AUTO" y deje que se posici6n "OFF" y cierre el regulador de incremente la presi6n del tanque. El aire.
  • Page 42 ;ff:1 _bi _ _1hVAII _ _I lie Responsabilidades del cliente Antes [_aria_te 3ada Cada cada 01uegode 30 _lua_mente cedauso iotas horas Verifique la vAlvula de seguridad • Drenaje del tanque • Filtro de aire •_ • V&lvules de entrada y escape de la bomba del compresor de aire •...
  • Page 43 Siesta suc{o enjuague el filtro de aire Dentro del tanque se con agua tibia y exprimalo hasta que produeir_ condensacibn de ague. Si no seque. drena, el ague Io corroera y debilitar_ 4< Vuelva a colocar el filtro de aire y su cubierta.
  • Page 44 en cuanto la energla el_ctrica conectada. AI efectuar el mantenimiento, usted quedard expuesto a tensibn viva, eire comprimido o partes en movimiento. Debido a tales circunstancias, podrlan ocurrirle lesiones personales. Antes de efectuar mantenimiento o reparacibn alguna, desenchufe el compresor purgue cualquier presibn de aire.
  • Page 45 Para reemplazar el regulador Ensamble el regulador y ori6ntelo de acuerdo a Io mostrado Libere toda la presi6n del aire del tanque. Yea "Drenaje del tanque" en la secci6n "Mantenimiento% Desenchufe el equipo. Usando una Ilave de tuercas ajustable retire el medidor de salida de presi6n y la conexi6n rapida del regulador (si la tiene).
  • Page 46 Antes de guerdar su compresor de aire, El agua se condensa dentro asegt_rese de hacer Io siguiente: del tanque de aire. Si no se drene, ella Revise la secci6n "Mantenimiento" corroerd debilitando le paredes del de las p&ginas preeedentes y ejecute tanque de aire, originando un riesgo de el mantenimiento programado...
  • Page 47 [_l_.,q Iml_I m] V .,T_l/[e.IoJ Im]=I _ -'ToJ : ] q :4i_Y.,T_ El desarrollo de reparaciones puede exponer a sitios con corriente viva, partes en movimiento o fuentes aire comprimido que podrlan ocasionar lesiones personales. Antes intentar reparacibn alguna, desenchufe el compresor de aire y purgue toda...
  • Page 48 PROBLEMA CORRECCION CAUSA Si hubiese una caida excesiva de La lectura de la Es normal que ocurra algen presidn durante el uso del descenso en 18presion. presion sobre un accesorio, aiuste el regulador man6metro acuerdo a 1as instrucciones de la viene equipado seccion Operacidn.
  • Page 49 CAUSA CORRECCION PROBLEMA El motor no El interruptor de protecci6n Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abierto. reejustar& autom&ticamente El motor arrancar& automaticamente La presi6n del tanque excede la presion de "corte maximo" cuando la presion del tanque caiga por debajo de la presion de corte del interruptor...
  • Page 50 D27299 50 -SP...
  • Page 51 51_ S P D27299...
  • Page 52 Get it fixed, at your home or ours! Your Home For repair in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself...