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Owner's Manual
i CRHFTSMRN'i
Permanently
Lubricated
2-Stage
Twin V
Portable
AIR COMPRESSOR
Model No.
919.167783
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D30087
Rev0
9/26/03
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Summary of Contents for Craftsman 919.167783
- Page 1 Operation • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D30087 Rev0 9/26/03...
- Page 2 HOW TO ORDER REPAIR PARTS ...... back cover ltl__1 ;| ;[_I_ hi" FULL ONE YEAR WARRANTY AIR COMPRESSOR If this CRAFTSMAN Air Compressor fails due to a defect in material or workmanship within one year from the date of purchase, Sears will at its option repair or replace it free of charge.
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Page 3: Glossary
Model No. 919-167783 Max. Developed HP Running HP Bore 2.375" Stroke High Pressure .54" Low Pressure 1.45" Voltage-Single Phase Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity - Gallons 25 ASME Approximate Cut-in Pressure Approximate Cut-out Pressure Refer to Glossary for abbreviations. - Page 4 I I_ I_o] ;111P'.'q +IInl[,.'9'.,_ _1 _ &'i __JL_[,._)III,_]LI_+']IIT[_o _+]L_,[,._ Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment, ,l;1"l'J "-In WARNING: Risk of explosion or fire What Could Happen...
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Page 5: Accessories
WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury, What Could Haopen How To Prevent It Failure to properly drain condensed Drain tank daily or after each use. - Page 6 WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with properly it may cause electdc shock.
- Page 7 WARNING: Risk of Burns How To Prevent It What Could Happen Never touch any exposed metal parts Touching exposed metal such as the on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns. hot for several minutes after operation.
- Page 8 WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to VehicleSurfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in Always place COMPRESSOR on a fire or breathing hazard; serious injury or protective mat when transporting death can result,...
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Page 9: Duty Cycle
Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"... -
Page 10: Assembly
Assemble Wheels Contents of Carton 1 - Air Compressor It will be necessary to brace or support Wheels one side of the air compressor when installing the wheels because 2 - Shoulder Bolts, 3/8-16 the compressor will have a Hex Nuts, 3/8-16 tendency to tip. -
Page 11: Installation
I I_[-.'_1 f;_II Ir;'ul[o_J HOW TO SET UP YOUR IMPORTANT: The outlet being used must be installed and grounded in UNIT accordance with all local codes and ordinances. Location of the Air Compressor Locate the air compressor in a clean, Make sure the outlet being used dry and well ventilated area. -
Page 12: Operation
Extension Cords Voltage and Circuit Protection Refer to the specification chart for the Using extension cords is not recommended. The use of extension voltage and minimum branch circuit requirements. cords will cause voltage to drop resulting in power loss to the motor Risk of Unsafe and overheating. - Page 13 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Universal Quick- Connect Body Regulator...
- Page 14 How to Use Your Unit Cooling System (not shown): This compressor contains an advanced How to Stop: design cooling system. At the heart Set the On/Auto/Off lever to of this cooling system is an engineered fan. It is perfectly normal "OFF".
- Page 15 6. After 1 5minutes, close thedrain Risk of Bursting. valve (clockwise). Theairreceiver Too much air will f illto"cut-out" pressure and pressure causes a hazardous risk themotor w ill stop. of bursting, Check the manufacturer's maximum pressure The compressor is now ready f oruse. rating for air tools and accessories, The regulator outlet pressure must never exceed the maximum...
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Page 16: Maintenance
Customer Responsibilities Before Daily or after Every Every _ach each Yearly hours _ours L_se Check Safety Valve • Drain Tank • Air Filter •1 Air compressor pump intake and exhaust valves • 1- more frequent in dusty or humid conditions To Check Safety Valve... - Page 17 IMPORTANT: Do not operate the Risk of Bursting. Water will compressor with the air filter condense in the air tank. If not removed. drained, water will corrode and If dirty, rinse air filter with warm weaken the air tank causing a risk water and squeeze dry.
- Page 18 ALL MAINTENANCE AND REPAIR Outlet Tube OPERATIONS NOT LISTED MUST BE PERFORMED BY A TRAINED SERVICE TECHNICIAN. Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or Unscrew the check valve (turn disconnect electrical supply to the...
- Page 19 Assemble the regulator and To Replace Regulator orient as shown. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. Set the On/Auto/Off lever to "OFF" and unplug unit. Remove the outlet pressure gauge and quick connect (if equipped) from the regulator.
- Page 20 Before you store the air compressor, Risk of Bursting. make sure you do the following: Water will condense in the air tank. If not Review the "Maintenance" drained, water will corrode and section on the preceding pages weaken the air tank causing a risk and perform scheduled of air tank rupture.
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Page 21: Service And Adjustments
d:{ollJ :] il ::F,."] -" [oIo]l III _[I Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. - Page 22 PROBLEM CAUSE CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated )ressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the...
- Page 23 PROBLEM CAUSE CORRECTION Regulator will Damaged regulator. Replace. not shut off air outlet. Motor will not Let motor cool off and Motor overload protection run. overload switch will switch has tripped. automatically reset. Motor will start automatically Tank pressure exceeds pressure switch "cut-in"...
- Page 24 ._ I-'I_o]_V_l *_ -'! _o] -II m] ¥,__€_,__ Air Compressor Model Number 919.167783 To L_ Torque to tolr_25 3 6-10 _n.-Ibs. in,4bs, Torque to _2 100-120 in,4bs. 29Torque to 100-120 In.-Ibs. 27TO_lUe to 15-25 _.-Ibs. D30087 24_ ENG...
- Page 25 AC-0781 O-Ring .3621D x .103 width (2 used) AC-0802 Interconnecting Tube Hex Nut 3/8 - 16 UNC - 2B SSF-8080-ZN LA-3105 Label, Craftsman LA-3027 Label, Drain Tank Z-D27352 Pump Assembly LA-3021 Label, Warning - not shown LA-3108 Label, Hot Surface...
- Page 26 Air Compressor Model Number 919.167783 9 Torque 7-10 ft,-Ibs. Torque 25-35 2 Torque25-35 ft,-Ibs. ft.qbs, _7Torque 75-90 in.qbs, D30087 26_ ENG...
- Page 27 Air Compressor Model Number 919.167783 PART NO. DESCRIPTION Z-D26717 Motor D24596 Screw 5/16-24 x 1.75 (2 used)) Assembly, Connecting (High Pressure) Outer Eccentric D24597 ACG-22 39124607 Screw, Self Tapping 1/4 x 5/8 • Cylinder Sleeve • Assembly, Connecting (Low Pressure) Compression Ring, Formed Connecting...
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Page 28: Notes/Notas
GARANT|A TOTAL DE UN AI_IO DEL COMPRESOR DE AIRE Si este compresor de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del aSo de su fecha de compra, Sears, a su opei6n, Io reparar& o reemplazar& sin eosto alguno. - Page 29 919.167783 Modelo N ° M&x. HP desarrollado 1.6 HP Potencia de trabajo 2.375" Orificio Presi6n de alto -.54" Carter8 Presion de mugir - 1.45" Voltaje-corriente manof&sica Requerimientos Minimos de Circuito 15 Amperios Retardo Tipo de Fusible 25 ASME Capacidad del Tanque de Aire - Galon Presi6n de Arranque Aproximada 145 psig Presi6n de Corte Aproximada...
- Page 30 GUARDE ESTAS INSTRUCCIONES La operaci6n o el mantenimiento inadecuados de este producto podrian ocasionar serias lesiones y dafios a la propiedad. Lea y comprenda todas las advertencias instrucciones de funcionamiento antes de utilizar este equipo. ',]=lm [_ ;{_ ADVERTENCIA: Riesgo de Explosi6n o Incendio qud puede occurrir cbmo...
- Page 31 d=l![_;{q F 3%q ADVERTENCIA: Riesgo de Explosibn T_ue de aire: las siguientes condiciones podrian, causar el debilitamiento del tanque, determinar su explosibn violenta, dafios a la propiedad o serias lesiones. qud puede occurrir cbmo prevenirlo Drenaje inadecuado del agua condensada Drene el tanque diariamente o despu_s de...
- Page 32 •,,l ::1 n nl [_1r,{q ADVERTENCIA: Riesgo de choque eldctrico qud puede occurrir cbmo prevenirlo Su compresor de aire est& accionado pot Jam_s opere el compresor a la intemperie electricidad. Como cua_quier otto dispositivo cuando est_ Iloviendo o en condiciones el_ctrico impu[sado e_'tricamente,...
- Page 33 ",,1 =ltq [_ t,{_ ADVERTENCIA: Riesgo de Quemaduras qu_ puede occurrir cbmo prevenitlo Jam_is toque partes de metal expuestas en el Tocar el metal expuesto tal como el cabezal compresor durante o inmediatamente despu_s del compresor o los tubos de sa_ida del de la operaci6n, el compresor permanecerd escape, puede ocasionarie...
- Page 34 ADVERTENCIA: Riesgo de Serias Lesiones o Da_os a la Propiedad Transportat el Compresor (Fuego, inhalacibn, da_o a la superficie de vehlculos) qud puede occurrir c6mo prevenido El aceite puede derramarse y ello podr[a Deposite el compresor sobre una alfombrilla resultar en serias lesiones ota muerte debido protectora cuando Io transpor_e,...
- Page 35 Presibn minima de corte: Cuando el Familiarfcese con los siguiantes t_rminos, motor est& apagado, la presiSn del tanque antes de operar la unidad: de aire baja a medida que usted contint_a OFM: (Cubic feet per minute) Pies cQbicos usando su accesorio Cuando la presi6n por minuto.
- Page 36 Contenido de la caja Ensamble de las ruedas 1- Compresor de aire 2- Ruedas del equipo cuando se instalan las 2- Pernos con resalto, 3/8" - 16 ruedas porque el compresor tenderd voltearse. 2- Tuercas hexagenales, 3/8" - 16 Fije las ruedas con pemos con 2- Parachoques de goma resalto y tuercas come se muestr&...
- Page 37 C6MO PREPARAR LA UNIDAD AsegQrese de que el tomacorriente que sera utilizado tenga la misma configaracion que el enchufe de Ubicacibn del comp_sor de aire conexion a tierra. NO UTILtCE UN Ubique al compresor de aire en una zona ADAPTADOR. Ver figura. limpia, seca y bien ventilada.
- Page 38 Cables de extensibn eldctrica Protecci6n del voltaje y del circuito No se recomienda la utilizacion de cables Acerca del voltaic y la mfnima cantidad de extension el6ctrica. El uso de cables circuitos requeridos, refi_rase al cuadro de de extension el6ctrica originar& una caida especifieaeiones.
- Page 39 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubieaci6n de los distintos controles y regulaciones Conserve este manual para referencias futuras.
- Page 40 Sistema de enfriamiento (no mostrado): V_lvula Este compresor contiene un sistema de aliviadora avanzada para el control de enfriamiento. de presi6n En el nQcleo de este sistema de enfriamiento hay un ventilador especialmente disefiado. Resulta perfectamente normal -para este ventilador - soplar aire en grandes cantidades a treves de los orificios de ventilaci6n.
- Page 41 Antes de cada puesta en marcha: Cbmo poner en marcha: Coloque ei interruptor On/Auto/Off en la Mueva la palanca On/Auto/Off a la posici6n "OFF" y cierre ei regulador de posici6n "AUTO" y deje que se aire. incremente la presi6n del tanque. El motor se detendr&...
- Page 42 lwff:l _bi _ _1hVlll_ _I I[I Responsabilidades del cliente Antes [3ariarelte 3ada Cada cada 01uegode 30 Anuatmente cedauso iotas horas Verifique la v&lvula de seguridad • Drenaje del tanque • Filtro de aire • 1 • Valvulas de entrada y escape de la bomba del compresor de aire •...
- Page 43 Siesta sucio enjuague el filtro de aire Riesgo de Explosibn. Dentto con agua tibia y exprimalo hasta que del tanque se ptoducitd condensacibn seque. de agua. Si no drena, el agua Io Vuelva a colocar el filtro de aire y su cubierta.
- Page 44 TODO TIPO DE MANTENIMIENTO OPERACIONES DE REPARACION NO MENCIONADOS, DEBEPJ_N SER EFECTUADOS POR PERSONAL TECNICO ESPECIALIZADO. Riesgo de Operaci6n Insegura: La unidad arranca automaticamente cuando esta enchufada, AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire Desenrosque la v_vul8 de retenci6n comprimido...
- Page 45 Para reemplazar el regulador Ensamble el regulador y ori_ntelo de acuerdo a Io mostrado Libere toda la presi6n del aire del tanque. Vea "Drenaje del tanque" en la secci6n "Mantenimiento". Apagar la unidad colocando interruptor en On/Auto/OFF "OFF". Usando una Ilave de tuercas ajustable retire el medidor de salida de presi6n y la conexi6n...
- Page 46 Antes de guarder su compresor de aire, Riesgo de Explosibn. El asegQrese de haeer Io siguiente: agua se condensa dentro del tanque de Revise la secci6n "Mantenimiento" aire. Si no se drene, ella corroera de las p&ginas precedentes y ejecute debilitando la paredes del tenque de el mantenimiento...
- Page 47 [_l_.,_ Im] _ I m] p ';l_] Z [T_--]lli[o,,[o] I m] " _ I _ :To]=]nil : 4i_Y;%,."] Riesgo de Operacibn Insegura: La unidad arranca automaticamente cuando esta enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire comprimido o a piezas movibles.
- Page 48 PROBLEMA CORRECCION CAUSA Si habiese una caida excesiva de La lectura de la Es normal que ocurra algen presidn durante el uso del descenso en la presion. presion sobre an accesorio, aiaste el regulador mandmetro acuerdo alas instrucciones de la viene equipado seccion Operaci6n.
- Page 49 CAUSA CORRECCION PROBLEMA El motor no El interruptor de protecci6n Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abierto< reajustar& autom&ticamente El motor arrancar& automaticamente La presi6n del tanque excede la presion de "corte maximo" cuando la presi6n del tanque caiga For debajo de la presi6n de corte del interruptor...
- Page 50 D30087 50 -SP...
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Page 51: Repair Protection Agreements
Protection Agreements Reparaciones Congratulations on making a smart Felicitaciones per hater una compra purchase. Your new Craftsman '_ product is inteligente, Su nueva unidad Craftsman ® est& designed and manufactured for years of diseffada y fabricada para afros de operaci6n dependable operation. - Page 52 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.