Welding Techniques; Moving The Gun - Craftsman 196.205690 Owner's Manual

Wire feed mig welder
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degrees.
The point at which the gun
handle is parallel to the work piece. If
angle A is increased,
penetration
will
increase.
If angle A is decreased,
pene-
tration will decrease
also.
m
i
i
Angle A
Figure 9. Gun Position, Angle A
.
Angle B (Figure
10) can be varied for two
reasons:
to improve the ability to see the
arc in relation to the weld puddle and to
direct the force of the arc.
Angle B
Figure 10. Gun Position,
Angle B
The force of the welding
arc follows a
straight line out of the end of the nozzle.
If angle B is changed,
so will the direction
of
arc force and the point at which penetration
will be concentrated.
On a butt weld joint, the only reason to vary
angle B from perpendicular
(straight
up) to
the work piece would be to improve visibility
of the weld puddle.
In this case, angle B can
be varied anywhere
from zero to 45 degrees
with 30 degrees
working
about the best.
On a fillet weld joint, the nozzle is generally
positioned
in such a manner
so as to split
the angle between
the horizontal
and vertical
members
of the weld joint. In most cases, a
fillet weld will be 45 degrees.
Distance
from the Work Piece
The end of the welding gun is designed with
the contact tip recessed from the end of the
nozzle and the nozzle electrically insulated
from the rest of the gun. This permits the
operator to actually rest the nozzle on the
work piece and drag it along while welding.
This can be very helpful to beginning
welders
to steady the gun, allowing
the welder to
concentrate
on welding technique.
If the
nozzle is held off the work piece, the
distance
between the nozzle and the work
piece shoul_be
kept constant
and should
not exceed
1_4 inch or the arc may begin
sputtering,
signaling
a loss in welding
performance
WELDING
TECHNIQUES
WARNING
EXPOSURE
TO A WELDING
ARC IS
EXTREMELY
HARMFUL
TO THE EYES
AND SKIN! Prolonged exposure
to the
welding arc can cause blindness and burns.
Never strike an arc or begin welding until you
are adequately protected.
Wear flameproof
welding gloves, a heavy long sleeved
shirt,
cuffless trousers, high topped shoes and a
welding helmet.
ELECTRIC
SHOCK
CAN KILL! To prevent
ELECTRIC
SHOCK,
do not perform any
welding while standing, kneeling, or lying
directly on the grounded work.
MOVING THE GUN
Gun travel refers to the movement
of the gun
along the weld joint and is broken into two
elements: Direction
and Speed. A solid weld
bead requires that the welding gun be
moved steadily and at the right speed along
the weld joint. Moving the gun too fast, too
slow, or erratically
will prevent proper fusion
or create a lumpy, uneven bead.
1. TRAVEL
DIRECTION
is the direction
the
gun is moved along the weld joint in
17

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