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HP Surestore Disk Array 12h - And FC60 Installation Manual
HP Surestore Disk Array 12h - And FC60 Installation Manual

HP Surestore Disk Array 12h - And FC60 Installation Manual

Controller module installation guide
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HP SureStore E Disk Array 12H Controller
This document explains how to install batteries, download firmware into a disk array controller, and how to
replace an array controller.
About Battery Packs
If your disk array goes without power, the controller batteries are capable of retaining data in NVRAM for a
minimum of one week. Always perform a successful Shutdown before replacing the batteries. For further
protection, battery packs should be replaced one at a time, so that there is always at least one battery
providing power for memory backup. If the disk array power is to be turned off for an extended period of
time (more than five days), then the NVRAM memory maps should be saved to disk (by successful
Shutdown) and both battery packs should be disconnected to prevent damage to the battery packs and the
controller.
Disk Array Controller
Customer Part Number:
C5445-90903
Printed in U.S.A.
June 2001
Edition 7
E0601
C5445-90903
Manufacturing Part Number
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*A3700-96030*
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Summary of Contents for HP Surestore Disk Array 12h - And FC60

  • Page 1 HP SureStore E Disk Array 12H Controller This document explains how to install batteries, download firmware into a disk array controller, and how to replace an array controller. About Battery Packs If your disk array goes without power, the controller batteries are capable of retaining data in NVRAM for a minimum of one week.
  • Page 2: Installing Controller Batteries

    Installing Controller Batteries Two battery packs, part number 1420-0532, must be installed in each controller module before the module can be used. Two battery packs are shipped with each new controller module. In the disk array shipping carton, the batteries are located in a cardboard sleeve next to the array controller. To install the controller battery packs, do the following (see Figure 1): If the battery cover latch is not already removed, press down on the battery cover latch.
  • Page 3 Figure 1. Installing the Controller Batteries...
  • Page 4 Replacing Controller Batteries This procedure is different than installing batteries the first time the disk array is used, since replacing batteries assumes that you have valuable data stored on your disk array. Many factors affect battery life, including not only time of battery use, but also time of battery storage. Controller batteries should be replaced every three years, or sooner if the display module indicates a constant “Battery Discharged”...
  • Page 5: Before Beginning Firmware Download

    Downloading Array Controller Firmware When two controllers are installed in the disk array enclosure (dual controllers), both controllers must have the same version of firmware. If you update (or download) new firmware, the new firmware is copied to both controllers. When a controller is replaced, however, the replacement controller may have a later version of firmware than the currently installed controller.
  • Page 6: Other Considerations About The Firmware Download Process

    Other Considerations About the Firmware Download Process NOTE! For Windows NT Systems: Since the Download utility does not support long directory names, it is better to change to the directory where the firmware is located first, and then the <codefilename> is simply the filename of the firmware. Otherwise, a path with a directory named “Program Files”...
  • Page 7: Firmware Download Procedure

    Firmware Download Procedure See the flowcharts (Figure 2 and Figure 3) to determine which download procedure to follow. Pick the appropriate procedure. NOTE! This procedure assumes that the Model 12 and HP SureStore E Disk Array 12H controllers have been updated to at least HP25 and HP24 firmware revisions, respectively. If they have not been updated to these versions of firmware, then refer to the service notes indicated below to update the array before continuing.
  • Page 8 Figure 2. Downloading Controller Firmware Flowchart Downloading Controller Firmware NOTE: Downloading firmware is an offline process. In most cases, the LUNs on the array need to be either un-mounted or deactivated from the volume group. Perform the Operating System Download Windows NT Windows NT? Procedure Perform procedure...
  • Page 9 Figure 3. Replacing an Array Controller Flowchart Replacing an Array Controller NOTE: In some cases, you may need to download firmware when replacing a controller. Downloading firmware is an offline process. In most cases, the LUNs on the array need to be either un-mounted or deactivated from the volume group.
  • Page 10: Links To Downloading Firmware

    Links to Downloading Firmware: Download Windows NT Download A) Downloading Disk Array Firmware from a File Using ARMServer (AutoRAID Manager) Download B) Downloading Disk Array Firmware from a “Third” Controller Using the Front Panel Download C) Downloading Disk Array Firmware from a File Using Off-Line Diagnostics (ARDIAG) Download D) Downloading Disk Array Firmware from a File on a V-Class system using dfdutil Utility Links to Replacing an Array Controller: Replace A) Replacing an Array Controller (Version of Firmware on the Replacement Array Controller...
  • Page 11 Download Windows NT AutoRAID Manager includes a separate utility for downloading controller firmware. This utility, WinDownload, simplifies the process of downloading new firmware to the controller in your disk array. The WinDownload utility is used only for downloading firmware to the disk array controllers. Firmware can also be downloaded to the disk modules using the ARM download command line utility described in the System Administrator’s Guide, which is shipped with each disk array.
  • Page 12 Download A) Downloading Disk Array Firmware from a File Using ARMServer (AutoRAID Manager) CAUTION! Controller firmware HP4x and any later versions have a different data map format in NVRAM memory. Once you have HP48 or later, you can not “downgrade” to any firmware version prior to HP4x without first completely backing up all data on the array, including any meta-data, e.g., LUN and LVM configuration.
  • Page 13 Verify updated firmware revisions on both controllers using ARMServer (arraydsp -c <array- id>) or front panel. The following table shows the proper front panel commands to verify the firmware on the array: DISPLAY CANCEL CANCEL “Ready” MENU “Language” – “View Settings” ENTER “System State: Ready”...
  • Page 14 Download B) Downloading Disk Array Firmware from a “Third” Controller Using the Front Panel (This is not the preferred method! Use this procedure only if the disk array firmware is NOT available from the host.) CAUTION! Controller firmware HP4x and any later versions have a different data map format in NVRAM memory.
  • Page 15 Shutdown the array using the front panel. DISPLAY CANCEL CANCEL “Ready” MENU “Language” “View Settings” “Shutdown” ENTER “Confirm” ENTER “Shutdown Complete” After shutdown has completed, push the on/off button to the off position completing the shutdown. This will turn off power to all modules. Disconnect all disk drive modules from the back plane.
  • Page 16 10. Verify if the primary controller currently installed has the desired firmware using the front panel display. The following table shows the proper front panel commands to view which controller is the primary array controller, and what version of firmware is on the primary array controller. DISPLAY CANCEL CANCEL “Not Enough Disks”...
  • Page 17 13. Verify that both controllers have the desired firmware using the front panel. The following table shows the proper front panel commands to view the firmware revision installed: DISPLAY CANCEL CANCEL “Not Enough Disks” MENU “Language” – “View Settings” ENTER “System State: Not Enough Disks”...
  • Page 18 20. Verify if the primary controller currently installed has the desired firmware using the front panel display. The following table shows the proper front panel commands to view which controller is the primary array controller, and what version of firmware is on the primary array controller. DISPLAY CANCEL CANCEL “Not Enough Disks”...
  • Page 19 23. You are now at a point in which the drives need to be re-installed. The drives were disconnected earlier to further protect the NVRAM. The NVRAM is very important. NVRAM stores all configuration and meta-data that point or map drive location information to real data. If this procedure has been successful up to this point, the correct NVRAM memory maps are located in both controllers and also in the disk drive modules.
  • Page 20 Download C) Downloading Disk Array Firmware from a File Using Off-Line Diagnostics (ARDIAG) Assumptions: Use this procedure if the desired version of firmware is available on a tape or other such media that can boot with the offline diagnostic environment (ODE). Do not use this procedure if the system is on a V class computer.
  • Page 21 or, inside the HP firewall (HP-qualified personnel only): http://essd.boi.hp.com click on “Products” click on “Disk Arrays” click on “Disk Array 12H” click on “AutoRAID firmware” left click on “ARDlif_HPxx” (xx = the controller firmware revision you want to download) save the file using “save as” to your system Once you have the ARDlif file, copy it to a tape using the following command: dd if=ARDlif of=/dev/rmt/{tapedrive} bs=2k On the machine you want to download and while the operating system is running get the following...
  • Page 22 If you are unsure which controller is the primary, verify from the front panel. Use the information below to discover which controller is the primary. DISPLAY CANCEL CANCEL “Ready” MENU “Language” – “View Settings” ENTER “System State: Ready” “Primary Cntrl: __” Once this is complete, you can use this tape as a boot tape to run ARDIAG on any PA-RISC system using an AutoRAID product as a boot device.
  • Page 23 Now to set the environment variables: 10. Run the DISPMAP command. This command allows you to display all available AutoRAID disk arrays (controllers) on the system. Note the Test Disk # of the controller you’ve identified as the primary (by its path in ioscan).
  • Page 24 Download D) Downloading Disk Array Firmware from a File on a V-Class system using dfdutil Utility Assumptions: Use this procedure when the desired version of controller firmware is available as a DFDUTIL.LIF file for the V-Class system. CAUTION! Controller firmware HP4x and any later versions have a different data map format in NVRAM memory.
  • Page 25 or, inside the HP firewall (HP-qualified personnel only): http://essd.boi.hp.com click on “Products” click on “Disk Arrays” click on “Disk Array 12H” click on “AutoRAID firmware” left click on “DFDUTIL_VHPxx.LIF” (xx = the controller firmware revision you want to download) save the file using “save as” to your system Once you have the DFDUTIL_VHPxx.LIF, copy it to a tape using the following command: dd if= the DFDUTIL_VHPxx.LIF of=/dev/rmt/{tapedrive} bs=2k Run dfdutil and download HPxx firmware.
  • Page 26 Replace A) Replacing an Array Controller (Version of Firmware on the Replacement Array Controller Matches Version of Firmware on the Installed Array Controllers) Assumptions: Use this procedure if an existing array controller has failed (if disk array is either a boot or non-boot device), and the replacement array controller has the same version of firmware as the installed array controllers.
  • Page 27 Replace B) Replacing an Array Controller In an Array that IS NOT used as a boot device and the Version of Firmware on the Replacement Array Controller DOES NOT Match Version of Firmware on the Installed Array Controllers. CAUTION! Controller firmware HP4x and any later versions have a different data map format in NVRAM memory.
  • Page 28 Shutdown the array using the front panel. DISPLAY CANCEL CANCEL “Ready” MENU “Language” – “View Settings” – “Shutdown” ENTER “Confirm” ENTER “Shutdown Complete” After shutdown has completed, push the on/off button to the off position completing the shutdown. This will turn off power to all modules. Disconnect all disk drive modules from the back plane.
  • Page 29 11. Verify if the primary controller currently installed has the desired firmware using the front panel display. The following table shows the proper front panel commands to view which controller is the primary array controller, and what version of firmware is on the primary array controller. DISPLAY CANCEL CANCEL “Not Enough Disks”...
  • Page 30 14. Verify that both controllers have the desired firmware using the front panel. The following table shows the proper front panel commands to view the firmware revision installed: DISPLAY CANCEL CANCEL “Not Enough Disks” MENU “Language” – “View Settings” ENTER “System State: Not Enough Disks”...
  • Page 31 Replace C) Replacing an Array Controller in an Array that is Used as a Boot Device (Version of Firmware on the Replacement Array Controller DOES NOT Match Version of Firmware on the Installed Array Controllers) CAUTION! Controller firmware HP4x and any later versions have a different data map format in NVRAM memory.
  • Page 32 Shutdown the array using the front panel. DISPLAY CANCEL CANCEL “Ready” MENU “Language” – “View Settings” – “Shutdown” ENTER “Confirm” ENTER “Shutdown Complete” After shutdown has completed, push the on/off button to the off position completing the shutdown. This will turn off power to all modules. Disconnect all disk drive modules from the back plane.
  • Page 33 11. Verify if the primary controller currently installed has the desired firmware using the front panel display. The following table shows the proper front panel commands to view which controller is the primary array controller, and what version of firmware is on the primary array controller. DISPLAY CANCEL CANCEL “Not Enough Disks”...
  • Page 34 14. Verify that both controllers have the desired firmware using the front panel. The following table shows the proper front panel commands to view the firmware revision installed: DISPLAY CANCEL CANCEL “Not Enough Disks” MENU “Language” – “View Settings” ENTER “System State: Not Enough Disks”...
  • Page 35 Replace D) Replacing an Array Controller in an Array with one controller installed. Assumption #1: If a successful shutdown has occurred in which the NVRAM memory maps were copied to the disk drive modules, then you can replace the controller and restore the maps using the following procedure: If replacement controller is new, install the controller batteries (supplied).

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