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CRAFTSMAN 580.325601 Owner's Manual

5600 watt ac generator.
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Owner's
Manual
®
CAUTtON
Before using this product, read this
manual and follow all Safety Rules
and Operating Instructions.
PRECAUCI6N
Antes de utilizar el producto, lea este
manual y siga todas las Reglas de
Seguridad e Instrucciones de Uso.
Sears,
Roebuck
and Co., Hoffman
Estates,
_L 60179
U.S.A.
Visit our Craftsman
website:
www.craftsman.com
o Safety
o Assembly
o Operation
o Maintenance
o Parts
o Espa_oN
Part No. 197127GS
Draft 1 (07/29/2005)
0
7

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   Summary of Contents for CRAFTSMAN 580.325601

  • Page 1

    Safety Rules manual y siga todas las Reglas de o Espa_oN and Operating Instructions. Seguridad e Instrucciones de Uso. Sears, Roebuck and Co., Hoffman Estates, _L 60179 U.S.A. Visit our Craftsman website: www.craftsman.com Part No. 197127GS Draft 1 (07/29/2005)

  • Page 2

    WARRANTY ........TROUBLESHOOTING ......SAFETY RULES ....... SCHEMATIC DIAGRAM ......FEATURES AND CONTROLS ...... WIRING DIAGRAM ......ASSEMBLY ........REPLACEMENT PARTS ....... 20-28 OPERATION ......... 8-1 1 NOTES ........SPECIFICATIONS ....... EMISSION CONTROL WARRANTY ....30-31 MAINTENANCE ......13-15 ESPAI_OL ........

  • Page 3

    This is the safety alert symbol, it is used to alert you to potential personal inju_' hazards. Obey all safety messages that foltow this symbol to avoid possible injury or death. ,¢'_ I_ Read this manuat carefully and become WARNING ..

  • Page 4

    WARNING WARNING WHEN ADDING OR DRAINmNG FUEL WHEN ADJUSTING OR MAKING REPAIRS TO YOUR Turn generator OFF and let it cool at least 2 minutes GENERATOR before removing fuel cap. Loosen cap slowly to relieve + Disconnect the spark plug wire from the spark plug and pressure in tank.

  • Page 5

    KNOW YOUR GENERATOR Read the owner's manual and safety rules before operating your generator, Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Choke Lever Circuit Breakers (AC) Air Cleaner FuelTank...

  • Page 6

    YourCraftsman g enerator requires someassembly • Socket wrench with a 1/2" or 13mm socket andis ready for useonlyafterit hasbeenproperly • Pliers serviced withtherecommended oilandfuel. Refer to imlustration shown below and install the wheel If you haveany problemswith the assemMy of kit as fol!ows: your generator, p leasecallthe generatorhelpline at 1-800-222-3136.

  • Page 7

    BEFORE STARTING Add Fue_ GENERATOR WARNING To operate the generator you will need to first add engine oil and gasoline, as follows: Add Engine NOTE: When adding oil to the engine crankcase, use WHEN ADDING FUEL only high quality detergent oil rated with API service Turn generator OFF and let it coo! at least 2 minutes...

  • Page 8

    Generator Location HOW TO USE YOUR GENERATOR if you have any problems operating your generator, Generator Clearance please call the generator helpline at 1o800o222o3136. WARNING System Ground The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.

  • Page 9

    TO START THE ENGINE WARNING Disconnect alJ electrical loads from the generator. Use the foiJowing start instruction steps by numerical order: Make sure unit is on a level surface. iMPORTANT: FaiJure to start and operate unit on a leveJ surface wilJ cause the unit not to start or shut down during operation.

  • Page 10

    CORD SETS AND RECEPTACLES 1201240 Volt AC, 30 Amp Receptacle This is a full capacity receptacle; it can supply the CAUTION generator's full rated output from this sole outlet. The outlet is protected by two 20 Amp push-to-reset circuit breakers. 4-Wire Cord •...

  • Page 11

    DON'T OVERLOAD GENERATOR Plug in and turn on the next load. Again, permit the generator to stabilize. Capacity Repeat steps 4 and 5 for each additional load. You must make sure your generator can supply NEVER add more loads than the generator capacity. enough rated (running) and surge (starting) watts for Take special care to consider surge loads in generator the items you will power at the same time.

  • Page 12

    ENGINE TECHNICAL INFORMATION PRODUCT SPECIFICATIONS This is a single cylinder, overhead valve(OHV), air Generator Specifications cooled engine, it is a low emissions engine. Starting Wattage ....8600 Watts (8.6 kW) in the State of California, Model Series 200000 Wattage ..... 5600 Watts (5.6 kW) engines are certified by the California Air Resources AC Voltage ......

  • Page 13

    OWNER'S RESPONSIBILITIES Follow the hourly or calendar intervals, whichever occurs first. More frequent service is rec uired when operating in adverse conditions noted below. MABNTENANCE SCHEDULE FILL tN DATES AS YOU SERVICI= DATES COMPLETE REGULAR SERVICE SERVICE DATES Before Every 25 Hours Every 50 Hours Every 100 MAINTENANCE...

  • Page 14

    ENGINE MAINTENANCE CJean/Rep_ace Spark P_ug Change the spark plug every 100 hours of operation VVARNJNG or once each year, whichever comes first. This will help your engine to start easier and run better. Clean area around spark plug. Remove and inspect spark plug. Check electrode gap with wire feeler gauge and set spark plug gap to 0.030 inch (0.76mm) if WHEN...

  • Page 15

    Carburetor Clean and inspect the spark attester as follows: To remove muffler heat shield from muffler, remove if you think your carburetor needs adjusting, see your four screws that connect guard to muffler bracket. nearest Sears service center. Engine performance may be affected at altitudes above 3000 feet.

  • Page 16

    Change OH While engine is still warm, drain oil from crankcase. Thegenerator shouldbestarted atleastonceevery Refill with recommended grade. sevendaysandallowed torunat least30minutes. I f thiscannot b edoneandyoumuststoretheunitfor OHCylinder Bore morethan30days,usethefollowing information a s a guideto prepare itforstorage. • Remove spark plug and pour about 1 ounce (30ml) of clean engine oil into the cylinder.

  • Page 17

    Problem Correction Cause One of the circuit breakers is Reset circuit breaker. open. Poor connection or defective Check and repair. Engine Bsrunning, but no AC cord set. output is availab{e. Connected device is bad. Connect another device that is in good condition. Fault in generator.

  • Page 18

    CRAFTSMAN 5600 Watt AC Generator 580.325601 ]_I<]D@@ I i1@ _ BLUE RED (6) EXCIFATION FIELD GRAY BLUE B_ACK (!1) (22) (33) (44) GRAY BLUE BLACK (44) (i1) (88) (33) iPOV/20A RE J} (2!) 6RAY ISOV/POA (44A) SLUE (]IA) BLUE R I }...

  • Page 19

    CRAFTSMAN 5600 Watt AC Generator 580.325601 CIRCUIT CIRCUIT BREAJ<ER BREAKER 12OV ... NOTE_ POSITIVE BRUSH CLOSEST BEARING BLUE STATOR {}US/OHER GR[]UN...

  • Page 20

    CRAFTSMAN 5600 Watt AC Generator 580.325601 Main Unit m E×ploded View...

  • Page 21

    CRAFTSMAN 5600 Watt AC Generator 580.325601 Main Unit m Parts List item Part # Description M197628GS CRADLE 197564GS KIT, Vibration Mount, 45 ° Srv 190220GS HOUSING, Engine Adapter ASSY, Alternator (see page 24) 194151GS KIT, Hardware Mount, Aptr. 67989GS NUT, M8 Flange Serrated...

  • Page 22

    CRAFTSMAN 5600 Watt AC Generator 580.325601 Contro{ Pane{ m Exp{oded View and Parts List Rein Part # Description 195112GS KIT, Control Panel Lid 188889GS CONTROL PANEL, Compact 68759GS OUTLET, 120V, 20A, Duplex NUT, Palnut, Pushnut, 5/32 84198GS CAP, Circuit Breaker...

  • Page 23

    CRAFTSMAN 5600 Watt AC Generator 580.325601 Whee_ Kit m Exploded View and Parts List //" Item Part # Description 189715GS ASSY, Handle B1764GS LEG, Mounting 52858GS NUT, Locking Hex M8 = 1.25 HHCS, M8 = 1.25 x 45 191267HGS AXLE, 5/8"x22.87"...

  • Page 24

    CRAFTSMAN 5600 Watt AC Generator 580.325601 Alternator m E×p[oded View and Parts List Item Part # Description 186059GS ADAPTER, Mounting, Alternator 191043GS ROTOR 191042AGS STATOR 186060GS RBC, with OzRing (p/n 189197GS) 86308CGS HHCS, M6 z 1.0 x 130 SEMS 91825GS...

  • Page 25

    ENGINE, 10 HP, Briggs and Stratton, 204412 - Exploded View 718A 552 d:_ 746 _ 24 _ 774_ 799A_ 27 O 1095 VALVE GASKET 799 _...

  • Page 26

    ENGINE, 10 HP, Briggs and Stratton, 204412 - Exploded View 21 CARBURETOR OVERHAUL 798_:_ 127% 1100_ _51A_ 633 @ 105 [_ 914 ®f} 633 _ 633 @ 127 O 130 ( 117 ®...

  • Page 27

    ENGINE, 10 HP, Briggs and Stratton, 204412 - Exploded View 1862 564A 564"% 977 CARBURETOR GASKET 633 @ 163% 1070 _ 1005 332@...

  • Page 28

    ENGINE, HP, Briggs and Stratton, 204412 - Parts List Item Part# Description Item Part # Description 695464 Gear-Governor Cylinder Assembly 693578 495657 Kit-Bushing/Seal (Magneto Side) 691724 Washer (Governor Gear) 391086 Bracket-Control Seal-Oil (Magneto Side) 694866 697233 Lever-Governor Control Head-Cylinder 694864 694872 Gasket-Cylinder Head...

  • Page 30

    Sears, Roebuck and Co., U.S.A. (Sears), the California Air Resources Board (CARB) the United States Environmenta_ Protection Agency (U.S.EPA) Emission Contro_ System Warranty Statement (Owner's Defect Warranty Rights and Obligations) EMiSSiON CONTROL WARRANTY COVERAGE Fuel Metering System APPLICABLE TO CERTIFIED ENGINES PURCHASED Cold start enrichment...

  • Page 31

    Emissions Durability Period and Air index Emissions Compliance Period On Engine Information On Your Engine Emissions Labe_ Emissions Compliance Label Engines that are certified to meet the California After July 1,2000 certain Sears engines will be certified Resources Board (CARB) Tier 2 Emission Standards must...

  • Page 32

    FUNCIONAMIENTO ......38-41 PARTES/SERVJCJO ....ULTJMA P,&,GINA ESPECIFICACIONES DEL PRODUCTO ..... GARANTIA LIMITADA GENERADORES CRAFTSMAN SEARS le garantiza al comprador original que el alternador y el motor de su generador portatil estara libre de defectos materiales y mano de obra en los componentes...

  • Page 33

    Este es e[ simbo[o de a[erta de seguridad. Es usado para indicar[e situaciones con pe[igros potencia[es lesion para e[ persona[. Siga [as instrucciones de todos los mensajes de seguridad que aparecen despues este simbo[o para evitar posib[es [esiones o muerte. Lea este man°a, de maoera co,dadosa...

  • Page 34

    ADVERTENCIA CUANDO ANADA COMBUSTIBLE O VACiE CUANDO AJUSTE O HAGA REiPARACIONES A SU DEP6SITO GENERADOR Apague et generador (posici6n OFF) y d6jelo enfriar al menos por Siempre desconecte et atambre de ta bujia y col6quelo donde 2 minutos antes de remover ta tapa de ta combustible. Afloje ta no pueda entrar en contacto con la bujia.

  • Page 35

    CONOZCA SU GENERADOR LEA ESTE MANUAL DEL PROPIETARIO Y LAS REGLAS DE SEGURIDAD ANTES DE OPERAR SU GENERADOR. Compare las ilustraciones con su Generador para familiarizarse con las ubicaciones de los diferentes controles y ajustes. Conserve este manual para referencias futuras.

  • Page 36

    Su generador requiere de ciertos procedimientos de montaje Necesitara las siguientes herramientas para instalar estos y solo estar& Iisto para ser utilizado despues de haberle componentes: suministrado servicio con el combustible y aceite Llave de 1/2" 6 13 mm recomendados. Llave de cubo de 1/2"...

  • Page 37

    ANTES DE DARLE ARRANQUE Agregue Gaso_ina ADVERTENCIA Para operar e! motor, deber& hacer la siguiente: Agregar Aceite aRMotor NOTA: Cuando agregue aceite al compartimiento del motor, utilice Onicamente aceite detergente de alta calidad, designado con la clasificaci6n API de servicio SF, SG, SH, SJ o superior. CUANDO A_IADA COMBUSTmBLE...

  • Page 38

    COMO USAR SU GENERADOR Ubicaci6n de_ Generador Si tiene problemas operando su generador, por favor Ilame Espacio Libre A[rededor de[ Generador a la linea de ayuda para generadores a! 1o800o222o3136. ADVERTENCJA Tierra de_ Sistema El generador dispone de una conexion a tierra del sistema que conecta los componentes...

  • Page 39

    PARA ENCENDER EL MOTOR , ADVERTENCIA Desconecte todas las cargas electricas del generador. las siguientes instrucciones para encender, paso por paso, en orden num@ico. AsegOrese de que la unidad esta en una superficie plana. IMPORTANTE: Si la unidad no se arranca y utiliza en una superficie...

  • Page 40

    JUEGOS DE CORDONES Tomacorriente de 120/240 Vo[tios 30 Amperios ENCHUFES CONECTORES Este es un tomacorriente de capacidad total, Io que significa que usted puede tomar e! vatiaje nominal total de este solo tomacordente. Este es una tomacorriente tipo NEMA L14o30. La toma esta protegida por dos cortacircuitos...

  • Page 41

    NO SOBRECARGUE GENERADOR Conecte y encienda la proxima carga. De nuevo, permita que el generador se estabilice. Capacidad Repita los pasos 4 y 5 para cada carga adicional Usted debe asegurarse que su generador puede proveer usted tenga. suficiente vataje calificado (cuando este funcionando) y de...

  • Page 42

    INFORMACION Tg:CNICA SOBRE EL ESPECIFtCACtONES MOTOR PRODUCTO El motor es de uno cilindros, de valvulas en cabeza (OHV), Especificaciones del Generador refrigerado por aire y de baja emisi6n. Vataje que empieza ....8,600 Vatios (8.6 kW) En e! Estado de California, los motores de la serie 200000 Vataje...

  • Page 43

    RESPONSIBILADES DEL CUENTE Siga los intervalos horarios o de cabndario,_ue ocurra primero. Se requiere de servicio con mayor frecuencia cuando opere la unidad en las condiciones adversas descritas a continuaci6n. CALENDARIO DE MANTENIMIENTO ANOTE LAS FECHAS CONFORME INTERVALO DE OPERACI6N POR HORA CUMPLA CON EL SERVICIO NORMAL...

  • Page 44

    MANTENtMIENTO DEL MOTOR LimpelReemp_ace _a Bujia Cambie la bujia cada 100 horas de operacion o una vez al afio, Io que suceda primero. Esto ayudara a su motor arrancar mas facilmente y a funcionar mejor, Limpie el area alrededor de la bujia. Retire y revise la bujia.

  • Page 45

    Arme la cubierta m&s limpia aerea en la base y apriete Limpie e inspeccione eJ apagachispas de Ja siguiente los tomillos. manera: Para retirar la protecci6n del silenciador, retire los NOTA: Si necesita oredenar un filtro de pape! nuevo, cuatro tornillos que conectan la protecci6n...

  • Page 46

    GENERALIDADES Cambio de Aceite Con el motor todavia caliente, drene e! aceite de la caja del El generador debera ser encendido al menos una vez cada cigQeSal. Vuelva a !lenado con el grado de aceite siete dias y debera dejarlo funcionar a! menos durante...

  • Page 47

    Problemo Accion Causa El interruptor automatico de circuito Reposicione el interruptor. est& abierto. Conexi6n real o defectuosa Revise y repare. juego de cables. El motor est& funcionando pero existe salida de A¢ disponsible. El dispositivo conectado est& Conecte otro dispositivo que este da_ado, buenas...

  • Page 48

    Sears, Roebuck and Co., U.S.A. (Sears), California Resources Board (Consejo de Recursos sobre e[ Aire California, CARB, por sus sig[as en ingles) y United States Environmental Protection Agency (Agencia de Protecci6n Ambienta[ de EE.UU., EPA, pot sus sig[as en ingles). Dec[araci6n de garantia de[ sistema...

  • Page 49

    Jnformaci6n Sobre emPeriodo Periodo de Cump_imiento de _a Normativa Durabilidad de mas Emisiones y e_ indice de Emisiones en ia Etiqueta de Aire en _a Etiqueta de Emisiones CumpHmiento de Emisiones dem Motor Motor Desde el 1 de julio de 2000, algunos motores Sears...

  • Page 52

    Your Home For repair-in your home-of alJ major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter made it, no matter sold For,the replacement parts, accessories owner s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage...

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