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Kenmore 415.16303800 Use And Care Manual

Liquid propane gas grill
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Use and Care Guide
LiquidPropaneGasGrill
Kenm0re Model No. 415.16303800
Kmart Item No. 640-775957-111
®
This Grill is For
Outdoor Use Only
• Read this manual
before
cooking
on
grill.
Failure
to follow
all
manufacturer's
instructions
could
result
in fire or e×plosion
which could
cause property
damage,
personal
injury or death.
• Combustion
by=products
produced
when
using this product
contain
chemicals
known
to the State of
California
to cause cancer,
birth
defects,
or other reproductive
harm.
CAUTION
• Read and follow
all Safety
Statements,
Assembly
Instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
• Some
parts may contain
sharp
edges,
especially
as noted
in these
instructions.
Wear protective
gloves
if necessary.
• Parts
• Assembly
• Safety
Rules
• Use and Care
• Troubleshooting
Assembly
Questions?
Call 1 =800=241 =7548
Parts Ordering:
Call 1 =800=4=MY=HOME ®
To InstalledAssembler:
Leave
these
instructions
with
consumer.
To Consumer:
Keep this
manual
for future
reference.
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
©2007Sears, RoebuckandCo., All Rights Reserved
Printed in China
464721508 • 80013234• 10-25-07

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Summary of Contents for Kenmore 415.16303800

  • Page 1 Use and Care Guide ® LiquidPropaneGasGrill Kenm0re Model No. 415.16303800 Kmart Item No. 640-775957-111 This Grill is For Outdoor Use Only • Read this manual before cooking grill. Failure to follow manufacturer's instructions could result in fire or e×plosion which could cause property damage, personal...
  • Page 2 CALIFORNIA PROPOSITION65 if you smell gas: 1. Combustion by-products producedwhen using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2. Extinguish any open flame. 2.
  • Page 3 This warranty is void if this grill is used for commercial or Congratulations on making a smart purchase. Your new rental purposes. Kenmore®product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection This warranty applies only if this grill is used in the United Agreement can save you money and aggravation.
  • Page 4 LP Cylinder • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. , LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S.
  • Page 5 LP Tank Exchange Connecting Regulator To The LP Tank o Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to assembly section.) your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, 2.
  • Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill controlknobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips ,A. Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn offall control knobs and LP For Safe Use Of Your Grill And To Avoid Serious cylinder valve. injury: A Never move grill while in operation or still hot.
  • Page 8 Before Your First Cookout ignitor Lighting A Do not lean over grill while lighting. , Light burners, check to make sure they are lit, close the lid and 1. Open lid during lighting. warm up grill on HIGH for 15 minutes. This curing of paint and 2.
  • Page 9 Turning Grill Off CAUTION l ll . Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. SPIDER ALERT! Ignitor Check • Turn gas off at LP tank, Press and hold ignitor button. "Click" should be heard and spark seen each time between collector GASCOLLBCTOR box or burner and electrodes.
  • Page 10 Storing Your Grill Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner o Clean cooking grates. assembly or if you have trouble igniting grill. o Store in dry location. Turn gas off at control knobs and LP cylinder, o When LP tank is connected to grill, store outdoors in well- Remove cooking grate and vaporiser bar.
  • Page 11 Description ....... Part # Description ....... Part # 1/4"-20xl/2"Screw ....80015902 UpperLegs......80010075 1/4"-20X1-1/4" S crew ....80015902 Leg RightFront..... 80010077 Leg RightBack ..... 80010078 1/4"-20FlangeNut ....80015902 Leg Left Back ...... 80010079 LowerHinge....... 80010090 Leg Left Front...... 80010080 UpperHinge....... 80009914 Side Brace ......
  • Page 12 32 _° _-"- 21 21j/_ °-_ 21 4._._. ,,,_Jll _" :_1o 24 j 10 15 12 " 464721508...
  • Page 13 LeftLeg Placeone upperleg as shown. NOTE:Left front and left back legsdo not haveleg extenders. In front,attachupperleg, side braceand left front leg (curve)with #10-24x1-1/4"screw and #10-24flange nut. In back,attach upperleg,sidebraceand left back leg (straight)with #10-24x1-1/4"screw and #10-24flange nut. Do not tighten, Attachsupportbracketin secondholefrom bottomof leg with hingepinsand hitchpins (A).
  • Page 14 Hooktank exclusionwire into legswith openingfor LP cylinderon side braceside. Tank Exclusion Wire Side Brace Largeropeningside TankExclusionWire Lay front legs down on the floor. Upperand Lower Front Panels Fit upperpanelwith two tabs betweenlegs.Attachwith #10-24x2"screws and #10-24 flange nuts. Fit lowerpanelaroundtank exclusionwire and attachwith #10-24x2"screws and #10-24flange nuts. Upper P anel #10-24x2"screws Qty.8...
  • Page 15 Back Braces to Cart Removepreviouslyattachedscrewsand nutsfrom upper legsasshown.Attachback braceswith #10-24x1-1/4"screws and #10-24flange nuts. BackBrace #10-24x1-1/4" screw Remove screws and Qty.6 nuts to attach back brace ,_<jll #10-24flangenut Qty.6 Back Brace Wheels Turnassemblyupsidedown. Insertaxlerod throughwheel, legsandotherwheel.Attachwith a wheelbushingand hitch pin. WheelBushing Qty.1 Axle Rod Wheel...
  • Page 16 Control Panel and Upper FireboxSupports Standcart upright. In front, fit control panel betweenleft and rightlegs. Insert#10-24x2" screws to hold panel in place. Placeupper firebox supportsontoscrews makingsure angleside is facing thefront and attachwith #10-24flange nuts, In back,attachupperfireboxsupportwith #10-24x2" screws and#10-24flange nuts, ControlPanel '"_ .,,,_...
  • Page 17 Heat Shield Attach heatshieldwith #10-24x1/2"screws and#10-24flange nuts. #10-24xl/2" HeatShield Screws Qty.2 #10-24 flange nuts Qty.2 Tank Retainer Inserttank retainerintoside braceand securewith wingscrew. WingScrew Qty.1 Retainer 464721508 • 17...
  • Page 18 Burner, Fireboxand Control Knobs Placeburnerassemblyintofirebox.Fastentheburnerassemblyto the fireboxusing5mm fiber washers and #10-24x 1/2" machine screws (A). Placefirebox ontoupperfireboxsupports.I_lakesure burner tubes are correctly engaged. If burneris not leveledfrom left to right,adjustthe two screwsattachingvalveto controlpanel.Attachignitorwire to ignitor(B). Attachfireboxwith #10-24x1/2"screws, 5ramfiber washers and#10-24flange nuts (C). Pushcontrolknobsontovalvestems (C).
  • Page 19 Shelves Insertmountingbracketsintoshelf supportswith #10-24x1/2"screws (A). Attachbackof leg with 1/4"-20x1-1/4"screw and!/4"-20 flange nuts, Do notfully tighten.Attachmountingbracketsto front of leg with 1/4"-20x1/2"screws (B), Fullytightenall screws. Repeat above steps for other side shelf. #10-24xl/2"Screws 1/4"-20xl/2"screws 1/4"-20flangenuts Qty.8 Qty.4 Qty.4 1/4"-20x1-1/4" s crews Qty.4 MountingBracket ShelfSupport Side Shelf...
  • Page 20 LowerFireboxHinges Attachlowerhingesto backof firebox using#10-24x1/2"screws, 5ramfiber washers and #10-24flange nuts. Thecenterflat portionof the hingeshouldbe at the bottom(seeinset). #10-24xl/2"Screws 5mmfiberwashers Lower #10-24 Flangenuts H inge Qty.4 Qty.8 Qty.4 Lid Handleand Upper Hinges Attachhandleto lid with 6.5mmfiber washers and #10-24screws. Attachupperhingesto backof lid using#10-24x1/2"screws, 5ramfiber washers and #10-24flange nuts, Hingesshould curvedownwardwhenproperlyinstalled.Do not tightenupperhingescrews.
  • Page 21 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Tighten lid hinge screws. HitchPins Qty.2 HingePins Qty.2 Heat Tent Place heat tent over screws in firebox. HeatTent 464721508 •...
  • Page 22 Cooking Grate Placegrateintofirebox. Cooking Swing Away Insertendsof SwingAway pivotwire intoholesin sides of grill lid. Insertendsof SwingAwayleg wire intoholesin sides of firebox. NOTE:Pivotand leg wires,runningside-to-side, s houldbe underwires runningfront-to-back.If pivotand legwires are on top, SwingAway is installedupside-down. SwingAway PivotWire 22" 464721508...
  • Page 23 GreaseCup Clip and GreaseCup Hanggreasecup clipfrom bottomof fireboxand placegreasecupintogreasecupclip. I1 1 cAu'r o. Failureto installgreasecup clip and cup will cause hotgrease to drip from bottom of grill with risk of fire or property damage, GreaseCup Clip GreaseCL LP Tank LP tank is soldseparately.Useonlywith an OPD(over-fillprotectiondevice)equippedLPtank. Filland leakcheck before attachingto grill and regulator.
  • Page 24 Troubleshooting EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damaged hose. , Turnoff gas at LP tank. If hoseis cut or cracked,replace cracked/cut/burned valve/hose/regulator. See LP TankLeakTestand Connecting hose.
  • Page 25 Troubleshooting (continued} , Push-button sticksat bottom.. Burner(s) w ill not light , Replaceignitor. usingignitor. , Sparkingbetweenignitorand electrode. , Inspectwire insulationand properconnection.Replacewires if insulationis broken. Burner(s) w ill not , See "GAS ISSUES:"on previouspage. matchlight. , Impropermethodof match-lighting. , See"Match-Lighting" s ectionof Useand Care. Suddendrop in gas , Outof gas.
  • Page 26 Troubleshooting - Electronic ignition SECTION I Nosparksappearat , Batterynotinstalled , Checkbatteryorientation. . Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+" end up and "-" end down.) ignitionbuttonis pushed;no noisecan be heardfrom spark . Deadbattery. . Has batterybeenused , Replacebatterywith newAA-sizealkalinebattery. module.
  • Page 27 intent ionally blank Page 464721508 " 27...
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