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Related Manuals for Exmark LAZER Z E-SERIES
Summary of Contents for Exmark LAZER Z E-SERIES
- Page 1 LAZER Z E-SERIES ® For Serial Nos. 312,000,000 & Higher Lazer Z (LZE) Units Part No. 4501-202 Rev. A...
- Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
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Page 3: Introduction
All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance. -
Page 4: Table Of Contents
Contents Motion Control Damper Adjustment....43 Motion Control Neutral Lock Pivot Adjustment ..........43 Introduction ............3 Motion Control Handle Adjustment ....44 Safety ..............5 Motion Control Full Forward Tracking Safety Alert Symbol ......... 5 Adjustment ..........44 Safe Operating Practices ........5 Caster Pivot Bearings Pre-Load Safety and Instructional Decals ......11 Adjustment ..........44... -
Page 5: Safety
English it is the owner’s responsibility to Institute in effect at the time of production. explain this material to them. Exmark designed and tested this lawn mower to offer • Become familiar with the safe operation of the reasonably safe service; however, failure to comply equipment, operator controls, and safety signs. - Page 6 Safety • Inspect the area where the equipment is to be DANGER used and remove all rocks, toys, sticks, wires, In certain conditions during fueling, static bones, and other foreign objects which can be electricity can be released causing a spark thrown by the machine and may cause personal which can ignite gasoline vapors.
- Page 7 Safety Operation damage and make repairs before restarting and operating the mower). WARNING – Before clearing blockages. Operating engine parts, especially the muffler, – Whenever you leave the mower. become extremely hot. Severe burns can occur • Stop engine, wait for all moving parts to stop, and on contact and debris, such as leaves, grass, engage parking brake: brush, etc.
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Page 8: Maintenance And Storage
Safety • Be aware that operating on wet grass, across steep DANGER slopes or downhill may cause the mower to lose Operating on wet grass or steep slopes can cause traction. Loss of traction to the drive wheels may sliding and loss of control. Wheels dropping over result in sliding and a loss of braking and steering. - Page 9 DANGER and safety of the machine. Failure to use original Charging or jump starting the battery may Exmark parts could cause serious injury or produce explosive gases. Battery gases can death. Making unauthorized changes to the explode causing serious injury.
- Page 10 Safety WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. •...
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Page 11: Safety And Instructional Decals
Exmark equipment dealer or labels. distributor or from Exmark Mfg. Co. Inc. • Replace all worn, damaged, or missing safety • Safety signs may be affixed by peeling off the signs. - Page 12 Safety 109-7232 1. Fast 3. Neutral 2. Slow 4. Reverse 109-7330 107-2102 109-3148 109-8483 1. Throttle–fast 3. Choke–on 2. Throttle–slow 4. Choke–off...
- Page 13 Safety 116-0157 1. See Operator's Manual 116-2630 116-2643 116-0205 116-2927 1. Latch 2. Unlatch 116-0211 116-1654...
- Page 14 Safety Message Display 1. Fuel 6. Hour meter 2. Empty 7. PTO 116-3303 3. Half 8. Parking brake 4. Full 9. Neutral 5. Battery 10. Operator presence switch PTO Switch Symbols 116-5944 1. PTO–disengage 2. PTO–engage 117–2718 109-7069...
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Page 15: Specifications
• Engine Specifications: See your Engine Owner’s – 10 amp PTO fuse Manual – 15 amp accessory fuse • Engine Oil Type: Exmark 4–Cycle Premium Engine Oil Safety Interlock System • RPM: Full Speed: 3750 ±50 RPM (PTO not • LCD indicators appear for the PTO, park brake,... -
Page 16: Cutting Deck
• Deck Drive: “B” Section belt with self-tensioning 240cc Parker geroler motor idler. • Hydraulic Oil Type: Exmark Premium Hydro Oil. • Electric clutch: 200 ft-lb Mag Stop • Hydraulic Oil Capacity: 52 oz (1.5 L) per side • Deck: Full floating deck is attached to out-front •... -
Page 17: Dimensions
Specifications Wheel Base: (Center of Caster Tire to • Deck Depth: Center of Drive Tire) – 48 inch Deck: 5.5 inches (14 cm) – 52 inch Deck: 5.5 inches (14 cm) 48 inch Deck 52 inch Deck 60 inch Deck 48.0 inches 48.0 inches 51.6 inches... -
Page 18: Torque Requirements
Specifications Accessory Weight Table Worksheet: Torque Requirements Use the table below to determine if extra weight Bolt Location Torque is required for the unit. Identify the accessories Blade Drive Sheave 130-160 ft-lb (176-217 and correct deck size and place the corresponding Mounting Nut N-m) values in the Accessory Score column. -
Page 19: Product Overview
Operation Product Overview Operation Note: Determine the left and right sides of the machine from the normal operating position. Controls Motion Control Levers The motion control levers located on each side of the console control the forward and reverse motion of the machine. -
Page 20: Hour Meter
Operation Choke Control Pull the lever up and rearward to engage the brake. Located on right console (black lever) (see Figure 6). Push the lever forward and down to disengage the brake. The choke is used to aid in starting a cold engine. Moving the choke lever forward will put the choke in The unit must be tied down and brake engaged when the “ON”... -
Page 21: Fuel Shut-Off Valve/Gauge
Operation Drive Wheel Release Valves WARNING Hands may become entangled in the rotating drive components below the engine deck, which could result in serious injury or death. Stop engine, remove key, allow all the moving parts to stop before accessing the drive wheel release valves. -
Page 22: Pre-Start
Operation PTO Engagement Switch Located on right console (see Figure 6). Switch must be pulled out (up) to engage the blades. Switch is pushed in to disengage the blades. The LCD indicator will appear when the PTO switch is disengaged (see Figure 8). Low Voltage Indicator Figure 10 1. -
Page 23: Starting The Engine
Operation Important: Always use the seat belt with the 2. Apply forward pressure to the upper hoop of the roll bar. roll bar in the operate (raised) position. Ensure that the rear part of the seat is secured with the 3. -
Page 24: Driving The Machine
Operation Driving the Machine DANGER An uncovered discharge opening will allow CAUTION objects to be thrown in an operator’s or Machine can spin very rapidly by positioning one bystander’s direction. Also, contact with the lever too much ahead of the other. Operator may blade could occur. - Page 25 Operation Figure 14 Figure 13 To turn left or right, pull the motion control lever back toward neutral in the desired turn direction. 1. Neutral lock position 4. Forward (handles out) The machine will move faster the farther the 2. Neutral operate position 5.
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Page 26: Adjusting The Cutting Height
Operation To turn right, release pressure on the RH motion 5. Insert the height adjustment pin into the hole control lever and the rear of the machine will corresponding to the desired cutting height. move towards the rear and to the right. See the decal on the side of the deck lift plate for To turn left, release pressure on the LH motion cut heights. -
Page 27: Transporting
Operation Adjusting the Anti-Scalp Rollers It is recommended to change the anti-scalp roller position, when the height of cut has changed. 1. Stop the machine and move the motion control levers outward to the neutral locked position. 2. Disengage the PTO. 3. - Page 28 Operation WARNING Loading a unit on a trailer or truck increases the possibility of backward tip-over. Backward tip-over could cause serious injury or death. • Use extreme caution when operating a unit on a ramp. • Use only a single, full width ramp; Do Not use individual ramps for each side of the unit.
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Page 29: Maintenance
Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING WARNING While maintenance or adjustments are being The engine can become very hot. Touching a hot made, someone could start the engine. engine can cause severe burns. -
Page 30: Periodic Maintenance
“FULL” Important: Make sure the negative battery cable mark on the dipstick. Exmark 4-Cycle Premium is disconnected and the battery charger used for Engine Oil is recommended; refer to the Engine charging the battery has an output of 16 volts and Owner's manual for an acceptable alternative. -
Page 31: Recommended Jump Starting Procedure
Maintenance Recommended Jump WARNING Starting Procedure Batteries contain acid and produce explosive gases. Service Interval: As required • Shield the eyes and face from the batteries 1. Check the weak battery for terminal corrosion at all times. (white, green, or blue “snow”), it must be cleaned •... -
Page 32: Check Mower Blades
(grass) side of blade. allow a blade or blade component to be thrown out from under the deck resulting in serious personal injury or death. Always install the original Exmark blades, blade bushings, and blade bolts as shown. Check Safety Interlock System... -
Page 33: Check Rollover Protections Systems (Roll Bar) Knobs
Service Interval: Before each use or daily Note: If machine does not pass any of these tests, Visually inspect seat belt for wear, cuts, and proper do not operate. Contact your authorized EXMARK operation of retractor and buckle. Replace before SERVICE DEALER. -
Page 34: Change Engine Oil
Exmark Premium Hydro Oil. Before reinstalling new filter, apply a thin coating 8. Replace hydraulic reservoir cap and tighten until of Exmark 4–Cycle Premium Engine oil on the snug. Do Not overtighten. surface of the rubber seal. Turn filter clockwise... -
Page 35: Lubricate Grease Fittings
7. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark P/N 103-0063) must be replaced. 8. If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to one spacer nut and thread onto the axle with the wrench flats facing outward. -
Page 36: Lubricate Deck Lift Pivot
A fuel filter is installed between the fuel tank and the 7. Before installing the new filters, apply a thin coat engine. Replace when necessary. of Exmark Premium Hydro Oil on the surface of the two rubber seals. Replacement Filters 8. -
Page 37: Wheel Hub - Slotted Nut Torque Specification
Maintenance Hydro Oil Service Interval WARNING Exmark Premium Hydro After first 250 hours Hot exhaust system components may ignite Oil (Preferred) *Every 500 hours gasoline vapors even after the engine is stopped. thereafter Hot particles exhausted during engine operation Mobil 1 15W50 After first 250 hours may ignite flammable materials. -
Page 38: Adjustments
Maintenance Adjustments Note: Disengage PTO, shut off engine, wait for all moving parts to stop, engage parking brake, and remove key before servicing, cleaning, or making any adjustments to the unit. CAUTION Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. -
Page 39: Pump Drive Belt Tension
Maintenance 13. Lower discharge deflector. 14. If the four deck links do not have enough adjustment to achieve accurate cut height with the desired rake, the single point adjustment can be utilized to gain more adjustment (see Figure 29). Figure 27 1. -
Page 40: Adjusting The Parking Brake
Maintenance Adjusting the Parking Brake Service Interval: After the first 100 hours Every 500 hours thereafter Check to make sure brake is adjusted properly. This procedure must be followed after the first 100 hours or when a brake component has been removed or replaced. - Page 41 Maintenance point where the clutch no longer engages consistently, the shim can be removed to extend the clutch life. Figure 32 Figure 31 1. Brake mounting bolt 2. Shim 1. Armature 5. Brake spacer 2. Field shell 6. Re-gap shim B.
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Page 42: Motion Control Linkage Adjustment
Maintenance WARNING Engine must be running and drive wheels must be turning so adjustments can be performed. Contact with moving parts or hot surfaces may cause personal injury. Keep fingers, hands, and clothing clear of rotating components and hot surfaces. 1. -
Page 43: Motion Control Damper Adjustment
Maintenance Figure 35 1. Double nuts Figure 36 RH Motion Control Shown 8. Shut off unit. Remove jumper wire from wire harness and plug connector into seat switch. 1. Torque nyloc nut to 200 in-lb (16.7 ft-lb). Bolt must protrude past end of nyloc nut after torque. A T-40 Torx 9. -
Page 44: Motion Control Handle Adjustment
Maintenance Motion Control Handle 1. Loosen the screws on a cover plate (see Figure 39). Adjustment 2. Slide the cover plate backward or forward to adjust the travel of the lever and tighten the Adjusting the height: screws. The motion control levers can be adjusted higher or 3. -
Page 45: Cleaning
Maintenance Cleaning Clean Engine and Exhaust System Area Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) CAUTION Excessive debris around engine cooling air intake and exhaust system area can cause engine, exhaust area, and hydraulic system to overheat which can create a fire hazard. -
Page 46: Clean Debris From Machine
Maintenance Battery Disposal 2. Slide seat all the way forward. 3. Remove accumulated debris from the hydro DANGER cooling fins. Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns. Clean Debris From Machine Swallowing electrolyte can be fatal or if it touches skin can cause severe burns. -
Page 47: Troubleshooting
Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. - Page 48 Troubleshooting Problem Possible Cause Corrective Action Engine loses power 1. Engine load is excessive 1. Reduce the ground speed. 2. Air cleaner is dirty. 2. Clean or replace the air cleaner element. 3. Oil level in the crankcase is low. 3.
- Page 49 Troubleshooting Problem Possible Cause Corrective Action Clutch will not engage. 1. Fuse is blown. 1. Replace fuse. Check coil resistance, battery charge, charging system, and wiring connections and replace if necessary. 2. Low voltage supply at the clutch. 2. Check coil resistance, battery charge, charging system, and wiring connections and replace if necessary.
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Page 50: Schematics
Schematics Schematics Electrical Diagram WHITE BROWN YELLOW BLUE PINK BLACK GREEN GRAY VIOLET ORANGE PINK PINK BLACK BROWN PINK GREEN... - Page 51 Schematics Electrical Logic Schematic–Kawasaki START_RELAY KEY_S KEY_A MAGNETO SEAT BRAKE NEUTRAL FUEL_SOLENOID GROUND FUEL...
- Page 52 Schematics Electrical Logic Schematic–Kohler START_RELAY KEY_S KEY_A MAGNETO SEAT BRAKE NEUTRAL FUEL_SOLENOID GROUND FUEL...
- Page 53 Schematics Hydraulic Diagram...
- Page 54 Commercial Warranty Conditions Exmark Customer Service Department This warranty applies to Exmark Lazer Z E-Series turf equipment sold in The Exmark Warranty Company the U.S. or Canada for a period of two years for commercial usage.
- Page 55 Notes:...
- Page 56 Notes:...
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Page 57: Service Record
Service Record Date: Description of Work Done: Service Done By:... - Page 59 Figure 41 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.
- Page 60 Pack) or Fill in Below Engine Model No. and Spec. No. Model No. Engine Serial No. (E/No) Serial No. ©2012 Exmark Mfg. Co., Inc. Part No. 4501-202 Rev. A Industrial Park Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489...
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how to change the drive belt
The drive belt on an Exmark Lazer Z E-Series is self-tensioning and does not require adjustment. There are no instructions provided in the context for changing the drive belt. Therefore, specific steps to change the drive belt cannot be determined from the given information.
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How do you raise seat to get to the air bladder under the seat. I had a blow out on the bladder?
How can I tow it?
What is the rear wheel bolt pattern?