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Char-Broil 463720109 Product Manual

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PRODUCT
GUIDE
MODEL
463720109
iMPORTANT: Fill out the product record information below,
Serial Number
Date Purchased
See ratinglabel on grill for serialnumber,
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks
registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®;
America's Legendary
Barbeque
Company®; American
Gourmet®; Bandera®;
BrushHawg®;
CB940®; Char-Diamonds®;
Char-Broil Charcoal/Gas®;
DiamondFlame®;
Everybody
Grills®; Everybody Outside®; FastStart®;
Fireball®; Firenzy®; FlavorMaster@; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers
of the Flame®; New Braunfels Smoker Company®;
Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks
of W.C. Bradley Co.: Commercial SeriesTM; Designer SeriesTM; Gdll2Go® Advantage TM LonghornTM; Double CheffM;
TM
TM
QuickSetTM; Ready When You AreTM; Hog and Yard BirdTM; You Bring the Party
; SureFire
; Universal Grill Parts
TM
TEC
TM
is a trademark
of Tec Infrared Grills.
Protected
under one or more of the following
U.S. Patents: 4,989,579;
5,421,319;
5,458,309;
5,579,755;
5,996,573;
6,114,666;
6,135,104;
6,209,533;
6,279,566;
6,331,108;
6,484,900;
6,526,876;
6,595,197;
6,640,799;
6,640,803;
6,729,873;
6,739,473;
6,749,424;
6,863,100;
6,935,327;
6,951,213;
6792,935;
7,047,590;
D364,535;
D372,637;
D373,701;
D377,735;
D383,035;
D397,910;
D405,643;
D406,005;
D406,009
; D413,043;
D413,229;
D414,982;
D415,388;
D4t6,164;
D416,441;
D417,587;
D417,588;
D422,516;
D423,876;
D428,303:
D430,772;
D435,396;
D436,004:
D438,059;
D438,060;
D438,427;
D439,110:
D442,505;
D443,179;
D443,354;
D443,464;
D447,384;
D447,385;
D447,909;
D448,610;
D448,614;
D448,615;
D448,616:
D448,975;
D449,492;
D450,544;
D451,759;
D454,028;
D454,031;
D455,205;
D455,206;
D456,202;
D456,222;
D456,223;
D457,789;
D458,520;
D458,760;
D458,802;
D459,088;
D459,148
D459,149;
D459,161;
D459,163;
D459,586;
D459,943;
D460,312;
D460,313;
D460,318;
D461,359;
D465,123;
D465,693;
D466,307;
D466,439:
D466,752;
D473,414;
D474,371:
D477A98;
D477,501:
D477,504;
D477,506;
D477,746;
D478,471:
D478,472;
D480,914;
D491,410;
D494,009;
D494,413;
D498,523;
D500,359;
D504,048;
D530,098;
D535,000;
Canada:
87,743; 87,744;
97,504;
99,355;
102,037;
I04,200;
2,315,567;
2,336,036;
France: 010,231 ; 010,422;
010,590;
010,849;
1,089,646;
Germany:
1,089,646;
South Korea: 384,565;
China: 99,127,066.5;
United Kingdom:
2,099,402;
1,089,646.
Other Patents Pending.
© 2008 W.C. Bradley Company
TM REViSiON 00
© 2008 Char-Broil,LLC Columbus,GA 31902
Printedin China
Rev.02 • 08-02-08 • 80017449

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Summary of Contents for Char-Broil 463720109

  • Page 1 If you havequestionsor need assistanceduringassembly, pleasecall 1-800-241-7548. Estimated assembly time: 35-40 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®;...
  • Page 2 For Your Safety ........If you smell gas: Grilling Guide ........Use and Care ........8-13 1. Shut off gas to the appliance. Limited Warranty ........2. Extinguish any open flame. 3. Open lid. Parts List .......... 4. If odor continues, keep away from the Parts Diagram ........

  • Page 3: California Proposition

    CALiFORNiA P ROPOSiTiON 65 1.Combustion by-products produced whenusing this productcontain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 4 Temperature The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.

  • Page 5: Rotisserie C Ooking

    Rotisserie C ooking Rotisserie cooking isbest f or'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling i sreally q uite simple. You'll succeed with and spitrodthatallows t hemeat tobeturned a ta constant burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With speed.
  • Page 6 Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking onyour n ew grill i sahands-on experience, anditis Soak the chips in water for approximately 30 minutes before recommended toremain o utside w ithyour g rill w hile cooking. adding to a smoke box or pan.

  • Page 7: Routine Care

    Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking WhyClean? surfaces prior to grilling. It is not recommended to clean cooking We've a llheard t hesaying, 'anounce o fprevention isworth a surfaces while grill is hot.
  • Page 8 LP Cylinder • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •...
  • Page 9 LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 10 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP ForSafeUseOf Your Grill And To Avoid Serious cylinder valve. Injury: A Never move grill while in operation or still hot. A Use long-handled barbecue utensils and oven mitts to avoid * Do not let children operate or play near grill.
  • Page 12 Burner Flame Check • Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always check flame prior to each use. If only low flame is seen refer to Turn controls and gas source or tank OFF when not "Sudden drop or low flame"...
  • Page 13 cAuTioN Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! Remove cooking grate and heat tent. Under grill remove grease cup, disconnect ignitor wire from burner.

  • Page 14: Disclaimer Of Implied Warranties

    This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer=purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 15 _ey Qty Qty Description Description FIREBOX MATCH HOLDER GENERATOR, IGNITOR, PUSH HARDWARE PACK BUTTON ASSEMBLY MANUAL, ENGLISH BURNER, MAIN CLIP, VENTURI, SIDEBURNER COLLECTOR/ELECTRODEASSY 80012227 GRILL LID LOGO PLATE LEFT SIDE SHELF F/SB RIGHT SIDE SHELF RETAINER, TANK MOUNTING BRACKET, F/SIDE SHELF, (RF/LB) MOUNTING BRACKET, F/SIDE SHELF, (LF/RB)
  • Page 17 Left L eg Place u pper left l egasshown. NOTE: Left front and left b ack l egs d onot h ave l egextenders. Infront, attach upper leg, s ide brace and left f ront leg(curve) with #10-24x1-1/4" Machine Screw and #10-24 flange n ut. I nback, attached upper leg, s ide brace and left b ack l eg (straight) with#10-24x1-1/4"...
  • Page 18 Front Panels Lay front legs down on the floor. Slidefront panel betweenlegs.Attachwith #10-24x2"MachineScrewsand #10-24flangenuts. FrontPanel #10-24x2"MachineScrew Qty.4 #10-24 FlangeNut Qty.4 Attachbackbraceswith #10-24x1-1/4"Machine Screws and #10-24flange nuts. Back Bracesto Cart BackBrace #10-24xl-1/4" MachineScrew Qty,8 #10-24 FlangeNut Qty,8 Back Brace...
  • Page 19 Hooktank exclusionwiresontofront panel brackets,attachotherendto back bracewith #8-32x3/8"Sheet Metal Screws. #8-32x3!8" SheetMetal Screw Qty.3 Turnassemblyupsidedown. Wheels Insertaxlerod intowheel, legsand otherwheel.Attachwith a wheelbushingand hitchpin.Attachall in secondhole. HitchPin WheelBushing Qty.1 Qty.1 Wheel HitchPin Axle Rod WheelBushing Wheel "Cone" side of wheel against leg Side Brace...
  • Page 20 Control Panel andFirebox Supports Stand c art u pright. Infront, slide c ontrol panel between left a nd right l egs, a ttach control panel with #10-24x2" Machine Screws. Place firebox supports onto screws and tighten with #10-24 flange n uts. T ighten all s crews. Inback, attach u pper firebox support with #10-24x2"...
  • Page 21 Attachheatshieldwith #10-24x1/2"Machine Screws and #10-24flange nuts. Heat Shield #10-24xl/2"MachineScrew Qty.2 #10-24FlangeNut Qty.2 Tank Retainer Inserttank retainerintoside braceandsecurewith wingscrew. #10-24x3/8" WingScrew Qty.1 Wing screw Tank Retainer...
  • Page 22 Burner, Firebox and Control Knobs Place b urner assembly into firebox. Fasten the burner assembly tothe firebox using 5 ram fiber w ashers and #10-24x W' machine screws. Inserttwo #10-24x1-1/4"Screws fromouterfirebox,then fastenwith two #10-24flange nuts and 5ramfiber washers from inner.Repeaton the otherside(A). Placefireboxonto upperfireboxsupports.Makesurethe venturitubeare locatedunderneathHeat Shield.Makesure burnertubes are correctlyengaged.If burneris not leveledfrom leftto right, adjustthe two screwsattachingvalveto controlpanel.Attachignitor wireto ignitor(B).
  • Page 23 Shelves Attachmountingbrackets to side shelfsupportswith Side Shelf Bushing and#8-32x3/8"Sheet MetalScrews. Attachmountingbrackets to frontof leg with 1/4"-20x1/2"Machine Screws. Backof leg with 1/4"-20x1-1/4"Machine Screw and1/4"-20flange nuts (B). 1/4"-20xl/2" 1/4"-20FlangeNut Side ShelfBushing MachineScrew Qty.4 #8-32x3/8"Sheet Qty.4 Qty.4 MetalScrew Qty.4 1/4"-20x1-1/4" MachineScrew Qty.4 MountingBracket #8-32x3/8"...
  • Page 24 Sideburner Insert mounting bracket into sideburner shelf supports, secure with #10-24x1/2" Machine Screws (A), a ttach thesideburner shelf tocart t he same w ay asstep 12(B). Attach sideburner valve w ith #8-32x3/8" Machine Screws. Attach sideburner pan with #8-32x3/8" Sheet Metal Screws and 5x9 Fiber Washers (B).
  • Page 25 Lower Hinges Attachlowerhingesto backof fireboxusing#10-24xl/2" Machine Screws, 5x15fiber washers and #10-24flange nuts. The centerfiat portionof the hinge shouldbe atthe bottom(seeinset). #10-24xl/2" 5x15 #10-24 MachineScrew FiberWasher FlangeNut Qty.4 Qty.8 Qty.4 LowerHinge Centerflat portion of hinge on bottom. Lid Handle and Upper Hinges Attachhandleto lid with 7x15fiber washers and 1/4"-20Wing Nut.
  • Page 26 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. NOTE: Tighten the hinges screws after installing the hinge pins. HingePin Qty.2 HitchPin Qty.2 Heat Tent Place heat tent into firebox.
  • Page 27 Swing Away insert endsof SwingAwaypivot wireinto holesin sides of grill lid. insert endsof SwingAwayleg wire intoholesin sidesof firebox. NOTE:Pivotand leg wires,runningside-to-side, s houldbe underwires runningfront-to-back. I f pivot and legwires are on top, SwingAway is installedupside-down. SwingAway Leg Wire GreaseCup Clip and GreaseCup Hanggreasecup clipfrom bottomof firebox andplacegreasecup into greaseclip.

  • Page 28: Gas Issues

    EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gas leakingfrom • Damaged hose. • Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbutburned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and correctionsare made.

  • Page 29: Electronic Ignition

    Troubleshooting (continued) Burner(s)will not light ELECTRONICIGNITION: • See SectionI of ElectronicIgnitionSystem. using ignitor. ° No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) ° No spark, some ignitionnoise. • See SectionII of ElectronicIgnitionSystem. • See SectionIII of ElectronicIgnitionSystem. ° Sparks, but not at electrode or at full strength.
  • Page 31 Pleaseregisteryour productonlineat: (if you register online, you do not need to send in this registration card.) PLEASE FiLL OUTTHiS CARD AND ATTACH A COPYOF YOUR SALES RECEIPT. RETURNiT WiTHiN 10 DAYS OF PURCHASE.FAILURETO RETURNMAY AFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTY iS NON=TRANSFERABLE. LLENEESTATARJETAY DEVUELVALA DENTRODE LOS 10 DIAS DE LA COMPRA.
  • Page 32 Please visit us at www.charbroil.com and click on the Buy Online link to find grilling tools and accessories, maintenance items, covers, grill parts, Char-Broil ®grills and cookers, and of course, the famous Oklahoma Joe's® sauces, rubs, and marinades. We also have a Special Offers section, so be sure to check often for specials deals.