Char-Broil 463720110 Product Manual

Char-broil gas grill user manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary

Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody

Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker

Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;

The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;

Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little

Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision

Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute

Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;

7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;

D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;

D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;

D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

PRODUCT GUIDE

MODEL 463720110

See rating label on grill for serial number.

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

Estimated assembly time: 35-40 minutes

06/25/09 • G305-001-190801

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Summary of Contents for Char-Broil 463720110

Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker Company®;...
Page 2: Table Of Contents
TABLE OF CONTENTS For Your Safety ........2-3 Grilling Guide.
Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Page 4: Pre-Heating Grill
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
Page 5 GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling.
Page 6 GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer.
Page 7: Grilling Guide
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill.
Page 8: Use And Care
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
Page 9 LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
Page 10 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
Page 11: Safety Tips
Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
Page 12: Match-Lighting
Ignitor Lighting Do not lean over grill while lighting. Turn OFF gas burner control valves. Turn ON gas at LP cylinder. Open lid during lighting. To ignite, turn left knob to the HI position. Push IGNITOR button rapidly. 6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure.
Page 13: Spider Alert
• Plated wire grates: Wash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughly and store indoors between cookouts. • Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use.
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 15: Parts List
PARTS LIST Key Qty Description 1 FIREBOX 1 IGNITOR 1 BURNER 1 COLLECTOR/ ELECTRODE ASSY 1 LID 1 LOGO PLATE 1 LEFT SIDE SHELF F/ SB 1 RIGHT SIDE SHELF 1 TANK RETAINER MOUNTING BRACKET, F/ SIDE SHELF, (RF/LB) MOUNTING BRACKET, F/ SIDE SHELF, (LF/RB) MOUNTING BRACKET, F/ PLASTIC SIDE SHELF, BACK...
Page 16: Parts Diagram
PARTS DIAGRAM...
Page 17: Assembly
ASSEMBLY Left leg Place upper leg as shown. NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4’’ machine screw and #10-24 flange nut. In back, attached the left back leg (straight) to upper leg.
Page 18 Front Panel Lay front legs down on the floor Slide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts. #10-24 Flange Nut Qty.4 Right leg assembly #10-24x2” Machine Screw Qty.4 Back Braces to Cart Attach back braces with #10-24x1-1/4’’ machine screws and #10-24 flange nuts. #10-24x1-1/4”...
Page 19 Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8’’ sheet metal screws. #8-32x3/8’’ Sheet Metal Screw Qty.3 Wheel Turn assembly upside down. Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Attach all in second hole. Hitch Pin Qty.1 Axle Rod...
Page 20 Control Panel and Firebox Supports Stand cart upright. In front, slide control panel between left and right legs, attach control panel with #10-24x2’’ machine screws. Place firebox supports onto screws and tighten with #10-24 flange nuts. Tighten all screws. In back, attach upper firebox support with #10-24x2’’ machine screws and #10-24 flange nuts. #10-24 Flange Nut Qty.8...
Page 21 Heat Shield Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts. Heat Shield #10-24X1/2” Machine Screw Qty.2 #10-24 Flange Nut Qty.2 Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’’ wing screw. #10-24x3/8’’ Wing Screw Qty.1 Wing screw Shiel...
Page 22 Burner and Firebox and Control Knobs Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10- 24x1/2’’ machine screws. Insert two #10-24x1-1/4’’ machine screws from outer firebox, then fasten with two #10-24 flange nuts and 5x15 fiber washers from inner.
Page 23 Shelves Attach mounting brackets to shelf support with side shelf bushing and #8-32x3/8’’ sheet metal screws (A). Insert mounting bracket into sideburner shelf support, secure with #10-24x1/2’’ machine screws (B). Attach mounting brackets to front of leg with 1/4’’-20x1/2’’ machine screws. Back of leg with 1/4’’-20x1-1/4’’ machine screws and 1/4’’-20 flange nuts ( C ).
Page 24 Sideburner Attach sideburner valve with #8-32x3/8’’ machine screws. Attach sideburner pan with #8-32x3/8’’ sheet metal screws and 5x9 fiber washer (A). Place sideburner into shelf (B). Make sure valve is inside sideburner tube. Attach sideburner with a wing nut. Hook and around manifold.
Page 25 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). #10-24x1/2” #10-24 5x15 Machine Screw Flange Nut Fiber Washer Qty.4 Qty.
Page 26 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. NOTE: Tighten the hinges screws after installing the hinge pins. Hitch Pin Hinge Pin Qty.2 Qty.2 Heat Tent...
Page 27 Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, swing away is installed upside-down.
Page 28: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder.
Page 29: Troubleshooting
Troubleshooting (continued) Problem Possible Cause Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. PIEZO PUSH-BUTTON AND ROTARY: •...
Page 30 NOTES...
Page 31: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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