Char-Broil 463720211 Product Manual

Table of Contents

Quick Links

Download this manual

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™

PRODUCT GUIDE

MODEL 463720211

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

See rating label on grill for serial number.

Estimated assembly time: 35-40 minutes

12/03/10 • G305-001-230802

Table of Contents

Summary of Contents for Char-Broil 463720211

Page 1 Estimated assembly time: 35-40 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
Page 4: Grilling Guide
GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Page 8: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 10 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 11 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
Page 12 Burner Flame Check Ignitor Lighting • Remove cooking grates and flametamers. Light burner, Do not lean over grill while lighting. rotate knobs from HI to LOW. You should see Turn OFF gas burner control valves. a smaller flame in LOW position than seen on HI. Always Turn ON gas at LP cylinder.
Page 13 • Stainless steel surfaces: To maintain your grill’s high quality Cleaning the Burner Assembly appearance, wash with mild detergent and warm soapy water Follow these instructions to clean and/or replace parts of burner and wipe dry with a soft cloth after each use. Baked-on grease assembly or if you have trouble igniting grill.
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 15: Parts List
PARTS LIST Key Qty Description NOT Pictured FIREBOX … HARDWARE PACK IGNITOR … ASSY INSTRUCTIONS, ENGLISH BURNER COLLECTOR/ ELECTRODE ASSY LOGO PLATE SIDE SHELF TANK RETAINER MOUNTING BRACKET, F/ SIDE SHELF, (LF/RB) MOUNTING BRACKET, F/ SIDE SHELF, (RF/LB) CART LEG, UPPER SIDE BRACE RIGHT FRONT LEG,CURVED RIGHT BACK LEG,STRAIGHT...
Page 16: Parts Diagram
PARTS DIAGRAM...
Page 17: Assembly
ASSEMBLY Left leg Place upper leg as shown. NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4’’ machine screw and #10-24 flange nut. In back, attach the left back leg (straight) to upper leg.
Page 18 Front Panel Lay front legs down on the floor Fit front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts. Right leg Upper leg assembly Upper leg Left leg assembly #10-24 Flange Nut Qty. 4 #10-24x2” Machine Screw Qty.
Page 19 Tank Exclusion Wire Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8’’ sheet metal screws. #8-32x3/8’’ Sheet Metal Screw #8-32x3/8’’ Sheet Metal Screw Qty. 3 Tank Exclusion wire Back Brace Wheel Turn assembly upside down. Insert axle rod into wheel, legs, wheel spacer and other wheel.
Page 20 Control Panel and Firebox Supports Stand cart upright. In front, slide control panel between left and right legs, attach control panel with #10-24x2’’ machine screws. Place firebox supports onto screws and tighten with #10-24 flange nuts. Tighten all screws. In back, attach upper firebox support with #10-24x2’’ machine screws and #10-24 flange nuts. #10-24x2”...
Page 21 Heat Shield Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts. #10-24X1/2” Machine Screw #10-24X1/2” Machine Screw Qty. 2 #10-24 Flange Nut Qty. 2 #10-24 Flange Nut Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’’ wing screw. #10-24x3/8’’...
Page 22 Burner and Firebox and Control Knobs Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10- 24x1/2’’ machine screws. Insert two #10-24x1-1/4’’ machine screws from outer firebox, then fasten with two #10-24 flange nuts and 5x15 fiber washers from inner.
Page 23 Shelves Attach mounting brackets to side shelf with side shelf bushing and #8-32x3/8’’ sheet metal screws (A). Attach mounting brackets to front of leg with 1/4’’-20x1/2’’ machine screws. Attach to back of leg with 1/4’’-20x1-1/4’’ machine screws and 1/4’’-20 flange nuts (B). Repeat on the other side shelf. Side Shelf Bushing 1/4’’-20x1/2”...
Page 24 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). Lower Hinge #10-24x1/2” Machine Screw #10-24x1/2” #10-24 5x15 Fiber Washer...
Page 25 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. NOTE: Tighten the hinges screws after installing the hinge pins. Hitch Pin Hinge Pin Qty.
Page 26 Cooking Grate Place cooking grate into firebox. Cooking Grate Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip. CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage.
Page 27 LP Tank Tank collar opening must face to front of grill. Loosen wing nut from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nut. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).
Page 28: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 29 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
Page 30 NOTES...
Page 31: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

Char-Broil 463720211 Product Manual

Quick Links

Related Manuals for Char-Broil 463720211

Summary of Contents for Char-Broil 463720211

Table of Contents