Char-Broil 463720109 Product Manual
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Char-Broil 463720109 Product Manual

Char-Broil 463720109 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463720109
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
®
®
Printed in China
See rating label on grill for serial number.
Rev. 02 • 08-02-08 • 80017449
TM REVISION 00

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Summary of Contents for Char-Broil 463720109

  • Page 1 1-800-241-7548. Estimated assembly time: 35-40 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Grilling Guide

    Temperature GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 9 LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 10 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP For Safe Use Of Your Grill And To Avoid Serious cylinder valve. Injury: Never move grill while in operation or still hot.
  • Page 12 Burner Flame Check WARNING • Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always Turn controls and gas source or tank OFF when not check flame prior to each use. If only low flame is seen refer to in use.

  • Page 13: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! Remove cooking grate and heat tent Under grill remove grease cup, disconnect ignitor wire from burner.

  • Page 14: Limited Warranty

    LIMITED WARRANTY STATEMENT – LIMITED WARRANTY REV. 102-1 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST y Qty Description Key Qty Description FIREBOX MATCH HOLDER GENERATOR, IGNITOR, PUSH … HARDWARE PACK BUTTON … ASSEMBLY MANUAL, ENGLISH BURNER, MAIN … CLIP, VENTURI, SIDE BURNER COLLECTOR/ ELECTRODE ASSY 80012227 GRILL LID LOGO PLATE LEFT SIDE SHELF F/ SB RIGHT SIDE SHELF RETAINER, TANK MOUNTING BRACKET, F/ SIDE...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...
  • Page 17 ASSEMBLY - Model No. 463720109 Left Leg Place upper left leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4" Machine Screw and #10-24 flange nut. In back, attached upper leg, side brace and left back leg (straight) with #10-24x1-1/4"...
  • Page 18 Front Panels Lay front legs down on the floor. Slide front panel between legs. Attach with #10-24x2" Machine Screws and #10-24 flange nuts. Front Panel #10-24x2" Machine Screw Qty. 4 #10-24 Flange Nut Qty. 4 Back Braces to Cart Attach back braces with #10-24x1-1/4" Machine Screws and #10-24 flange nuts. Side Brace Back Brace #10-24x1-1/4"...
  • Page 19 Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8” Sheet Metal Screws. #8-32x3/8” Sheet Metal Screw Qty. 3 Wheels Turn assembly upside down. Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Attach all in second hole. HitchPin Wheel Bushing Qty.
  • Page 20 Control Panel and Firebox Supports Stand cart upright. In front, slide control panel between left and right legs, attach control panel with #10-24x2" Machine Screws. Place firebox supports onto screws and tighten with #10-24 flange nuts. Tighten all screws. In back, attach upper firebox support with #10-24x2" Machine Screws and #10-24 flange nuts. Chamfer edge Control Panel Firebox...
  • Page 21 Heat Shield Attach heat shield with #10-24x1/2" Machine Screws and #10-24 flange nuts. #10-24x1/2" Machine Screw Qty. 2 #10-24 Flange Nut Qty. 2 Tank Retainer Insert tank retainer into side brace and secure with wing screw. #10-24x3/8" Wing Screw Qty. 1 Wing screw Tank Retainer...

  • Page 22: Assembly

    Burner, Firebox and Control Knobs Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5mm fiber washers and #10-24 x ½” machine screws. Insert two #10-24x1-1/4” Screws from outer firebox, then fasten with two #10-24 flange nuts and 5mm fiber washers from inner.
  • Page 23 Shelves Attach mounting brackets to side shelf supports with Side Shelf Bushing and #8-32x3/8” Sheet Metal Screws. Attach mounting brackets to front of leg with 1/4"-20x1/2" Machine Screws. Back of leg with 1/4"-20x1-1/4" Machine Screw and1/4"-20 flange nuts (B). 1/4"-20 Flange Nut 1/4"-20x1/2"...
  • Page 24 Sideburner Insert mounting bracket into sideburner shelf supports, secure with #10-24x1/2” Machine Screws (A), attach the sideburner shelf to cart the same way as step 12 (B). Attach sideburner valve with #8-32x3/8" Machine Screws. Attach sideburner pan with #8-32x3/8" Sheet Metal Screws and 5x9 Fiber Washers (B).
  • Page 25 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2" Machine Screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). #10-24x1/2" 5x15 #10-24 Fiber Washer Machine Screw Flange Nut Qty.
  • Page 26 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. NOTE: Tighten the hinges screws after installing the hinge pins. Hinge Pin Qty. 2 Hitch Pin Qty.
  • Page 27 Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.

  • Page 28: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.

  • Page 29: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause Prevention/Solution ELECTRONIC IGNITION: Burner(s) will not light using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
  • Page 30 NOTES...

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