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Char-Broil 463720108 Product Manual
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Char-Broil 463720108 Product Manual

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MODEL 463720108 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have any questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
Printed in China • 463720108 • 80014680 • 12-24-07

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Summary of Contents for Char-Broil 463720108

  • Page 1 Keep this manual for future reference. If you have any questions or need assistance during assembly, please call 1-800-241-7548. To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com Printed in China • 463720108 • 80014680 • 12-24-07...
  • Page 2 Date Purchased WARNING CAUTION WARNING: Indicates an potentially hazardous situation For residential use only. Do not use for commercial which, if not avoided, could result in death or serious cooking. injury. 2 • 463720108...

  • Page 3: Table Of Contents

    Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan...
  • Page 4 • To remove gas from LP cylinder, contact an LP dealer or call a Retainer Strap by the sun. local fire department for assistance. Check the telephone • Do not store an LP cylinder in an area where children play. directory under “Gas Companies” for nearest certified LP dealers. 4 • 463720108...

  • Page 5: For Your Safety

    Hand-tighten the coupling train components can result. nut, holding regulator in a straight line with LP tank valve so as not to cross- thread the connection. Nipple has to be centered into the LP tank valve. 463720108 • 5...

  • Page 6: Grill Service Center

    • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LP cylinder valve and call LP gas supplier or your fire department! 6 • 463720108...
  • Page 7 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
  • Page 8 4. Light right burner by pushing knob in and turning to HIGH a smaller flame in LOW position than seen on HIGH. Always position. check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. 8 • 463720108...
  • Page 9 •Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. 463720108 • 9...
  • Page 10 • NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria. • When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until steaming hot. 10 • 463720108...

  • Page 11: Parts List

    PARTS LIST - Model No. 463720108 Key Qty Description ....Part # Key Qty Description ....Part # Control Knobs .

  • Page 12: Parts Diagram

    PARTS DIAGRAM - Model No. 463720108 Estimated assembly time: 45 minutes. NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.
  • Page 13 ASSEMBLY - Model No. 463720108 Left Leg ‘ Place left upper leg as shown (A). NOTE: Lower left leg has two large holes at the bottom. In front, attach upper leg, tank retainer bracket side brace and lower leg with #10-24x1-1/4" screw and #10-24 nut (B). In back, place screw #10-24x1-1/4"...
  • Page 14 Place right upper leg as shown (A). Attach upper leg and lower leg with #10-24x1-1/4" screws and #10-24 nuts (B). ‘ Attach support bracket with #10-24x1-1/4" screws and #10-24 nuts. Upper Right Leg Front Correctly assembled right leg Lower Right Leg Qty: 4 Qty: 4 #10-24 #10-24x1-1/4" Flange Nut Screw Support Bracket 14 • 463720108...
  • Page 15 Slide upper panel with holes for condiment basket under legs. Attach with #10-24x2" screws and nuts. “ Fit lower panel around tank exclusion wire and attach with #10-24x2" screws and nuts. Qty: 8 #10-24x2" Screw Qty: 8 #10-24 Flange Nut 463720108 • 15...
  • Page 16 “ In front, attach control panel with #10-24x2" screws. Place upper firebox supports onto screws and tighten with #10-24 nuts. Tighten all screws. Control Panel Upper Firebox Support Qty: 8 #10-24x2" Screws Qty: 8 #10-24 Flange Nut 16 • 463720108...
  • Page 17 Insert ignitor into control panel. Connect terminal of the ignitor wires to pin located at the end and side of ignitor. Ignitor Short Ignitor Wire Sideburner Ignitor Wire Qty: 2 #10-24x1/2" Screw Valve/Hose/Regulator Tank Retainer ‘ Insert tank retainer into bracket and secure with wing screw. Qty: 1 #10-24x3/8" Wing Screw Tank Retainer 463720108 • 17...

  • Page 18: Assembly

    Warning: Make sure heat shield is placed Heat Shield Qty: 2 above the two venturis, or else it drops down Qty: 2 #10-24 and may fail to protect tank from being #10-24x1/2" Flange Nut overheated. Screw Heat Shield 18 • 463720108...
  • Page 19 Right Shelf Qty: 4 Qty:4 Qty: 8 1/4-20x1/2" 1/4-20 #10-24x1/2" Screw Flange Nut Screw Mounting Bracket (B) Mounting Bracket (A) Left Shelf Shelf Support Qty: 4 1/4-20x1-1/4" Screw Mounting Bracket (B) Shelf Support Left Shelf Shelf Right Shelf 463720108 • 19...
  • Page 20 Sheet Metal Screw Qty: 1 Qty: 2 Qty: 1 Venturi Clip, #8-32 3/8" Screw #10-24 Wing Nut Side burner Sideburner Grate Correctly assembled burner-to-valve engagement Sideburner Valve Wing Nut Burner Clip Sideburner Tube Sideburner Ignitor Wire Sideburner Control Knob 20 • 463720108...
  • Page 21 Attach upper hinges to back of lid using #10-24x1/2" screws, fiber washers and #10-24 nuts. Hinges should curve downward when properly installed. Qty: 4 Qty: 4 #10-24 Handle #10-24x1/2" Flange Nut Screw Qty: 12 Qty:2 Fiber Washer #10-24 Wing Nut Upper Hinge 463720108 • 21...
  • Page 22 Fiber Washer Qty: 4 #10-24 Fiber Washer Flange Nut Qty: 4 #10-24x1-1/4" Screw Cooking Grate and Condiment Basket ‘ Place grate into firebox. Cooking Grate ‘ Attach condiment basket to upper front panel as shown below. Condiment Basket 22 • 463720108...
  • Page 23 See Use and Care section to correctly Leak Test and perform the Burner Flame Check. LP Tank Correctly Installed LP cylinder. CAUTION • Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. 463720108 • 23...

  • Page 24: Troubleshooting

    • Wire and/or electrode covered with cooking residue. • Reconnect wires or replace electrode/wire assembly. • Wires are loose or disconnected. • Replace ignitor wire. • Wires are shorting (sparking) between ignitor and electrode. Continued on next page. 24 • 463720108...
  • Page 25 • The worn nozzles don’t have enough “bite” to engage the valve. Try with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). 463720108 • 25...

  • Page 26: Limited Warranty

    In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above.
  • Page 27 Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 463720108 • 27...
  • Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...