Summary of Contents for Emerson ROSEMOUNT NGA2000 HFID
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Instruction Manual 748297-E June 2003 Model NGA2000 HFID Heated Flame Ionization Detector Analyzer Module http://www.processanalytic.com...
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The information contained in this document is subject to change without notice. ® Teflon is a registered trademark of E.I. duPont de Nemours and Co., Inc. Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St. Orrville, OH 44667-0901...
Electrical Connections ...2-6 Installation Considerations Checklist...2-9 STARTUP AND OPERATION ...3-1 overview...3-1 Startup Procedure ...3-1 Binding...3-4 Calibration...3-4 Routine Operation ...3-5 Safety System ...3-6 Rosemount Analytical Inc. A Division of Emerson Process Management TABLE OF CONTENTS Instruction Manual 748297-E June 2003 Contents...
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Matrix ...5-1 Replacement Parts ...5-2 a. General ...5-2 b. Pneumatics ...5-2 c. Oven Components ...5-3 RETURN OF MATERIAL ...6-1 Return Of Material ...6-1 Customer Service ...6-1 Training...6-1 Contents Model NGA2000 HFID Rosemount Analytical Inc. A Division of Emerson Process Management...
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Figure 4-21. Accessing Front Panel Components ... 4-23 Figure 4-22. Rear Panel Components ... 4-27 Table 3-1. HFID Analyzer Module Alarms ... 3-8 Rosemount Analytical Inc. A Division of Emerson Process Management LIST OF ILLUSTRATIONS LIST OF TABLES Instruction Manual 748297-E...
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Instruction Manual 748297-E Model NGA2000 HFID June 2003 Contents Rosemount Analytical Inc. A Division of Emerson Process Management...
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness. Highlights an essential operating procedure, condition or statement. Rosemount Analytical Inc. A Division of Emerson Process Management PREFACE DEFINITIONS DANGER WARNING CAUTION.
DO NOT RESTRICT THOSE VENTS.. Consult the factory if flammable samples will be measured. Preface SAFETY SUMMARY AUTHORIZED PERSONNEL DANGER. ELECTRICAL SHOCK HAZARD WARNING POSSIBLE EXPLOSION HAZARD WARNING FLAMMABLE SAMPLES Rosemount Analytical Inc. Model NGA2000 HFID A Division of Emerson Process Management...
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This module requires calibration with a known standard gas. See General Precautions for Handling and Storing High Pressure Gas Cylinders on page P-5. Rosemount Analytical Inc. A Division of Emerson Process Management WARNING. HIGH TEMPERATURE NOTE...
6 (six) minutes at the minimum pressure of 689 hPa (10 psig) Preface Model NGA2000 HFID WARNING POSSIBLE EXPLOSION HAZARD CAUTION OVER-VOLTAGE SPIKING WARNING PRESSURIZED ENCLOSURE HOT INTERNAL PARTS Rosemount Analytical Inc. A Division of Emerson Process Management...
8. Do not place cylinders where they may become part of an electric circuit. When electric arc welding, precautions must be taken to prevent striking an arc against the cylinder. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748297-E...
This product satisfies all obligations of all relevant standards of the EMC framework in Australia and New Zealand. Preface DOCUMENTATION COMPLIANCES ® NAMUR N 9 6 Rosemount Analytical Inc. Model NGA2000 HFID Contact Customer Service Center or the 97-C219 A Division of Emerson Process Management...
The measured species concentration value from an Analyzer Module. Secondary Variable Data placed on the network by a module regarding current status, e.g., sample flow, source voltage and other diagnostic information. Rosemount Analytical Inc. A Division of Emerson Process Management Preface...
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The five function keys located below the front panel display; they assume the function displayed directly above each on the display, a function dictated by software. System Any collection of Analyzer Module(s), Platform(s), I/O Module(s) and Expansion Module(s). Preface Model NGA2000 HFID Rosemount Analytical Inc. A Division of Emerson Process Management...
TYPICAL APPLICATIONS The monitoring of atmospheric air for low-level hydrocarbon contaminants and determining the hydrocarbon content of exhaust emissions Figure 1-1. Rosemount Analytical Inc. A Division of Emerson Process Management SECTION 1 +90V Sample Flame Ionization Detection Technology Instruction Manual...
Do not remove fuel inlet restrictor. Do not use 100% hydrogen fuel. Replace only with a factory supplied fit- ting. Rosemount Analytical Inc. A Division of Emerson Process Management /60%...
Burner Air Solenoid Valve Burner Air & Fuel Regulators (Stacked Vertically) Figure 1-2. Heated Flame Ionization Detector Analyzer Module – Top View Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748297-E June 2003 Purge Air Outlet Detector (Burner)
10 C/hr. Rosemount Analytical Inc. A Division of Emerson Process Management at an oven setpoint between at an oven setpoint C to 204 C), maintained within...
Dimensions... See Outline and Mounting Dimensions, Figure 2-5 on page 2-7 Weight ... 15.9 kg (35 lbs.) Mounting... Horizontally, custom-installed in a panel Rosemount Analytical Inc. A Division of Emerson Process Management C to 230 C (230 F to 446 F), <20...
Preface of the I/O Module manual for specifications regarding I/O (e.g., relay outputs. Description and Specifications Model NGA2000 HFID min. from horizontal) Note CAUTION PRESSURE RELIEF VALVE WARNING HIGH TEMPERATURE Rosemount Analytical Inc. A Division of Emerson Process Management...
45°C wet bulb temperature. The cylinders of fuel, air, and calibration gas(es) and the source of purge and regulated air Rosemount Analytical Inc. A Division of Emerson Process Management SECTION 2 INSTALLATION should be located in an area of relatively constant ambient temperature.
Module, as installed, are not visible, the user should provide an indicator for the safety system as per ANSI/NFPA 496 standards. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual Fuel Gas Specification Standard analysis usually requires mixed fuel, i.e., 40% ±2%) hydrogen and 60% helium.
The user is also responsible for internal leak testing periodically and if any inter- nal pneumatic components are adjusted or replaced (with a test procedure cho- sen by the user). Rosemount Analytical Inc. A Division of Emerson Process Management CAUTION Note...
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COPPER PRESSURE SENSOR, REGULATED AIR 0 - 15 PSIG ELBOW 1/4T - 1/4MPT BRASS FIXED FLOW CONTROLLER, REGULATED AIR Rosemount Analytical Inc. A Division of Emerson Process Management BULKHEAD PRESSURE RESTRICTOR HEATED SAMPLE BURNER 1/4T - 1/4T SAMPLE BYPASS EXHAUST...
3 GND inflammable avant d ′ avoir pris connaissance des instructions contenues dans le manuel. Le non respect de ces instructions T 6A peut entrainer une explosion provoquant des blessure graves 250 V ou mortelles. A Division of Emerson Process Management...
The burner exhaust tube must be slanted down a minimum of 6 degrees from horizontal. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual • The bypass line connection must be slanted down a minimum of 6 degrees from horizontal for drainage of water condensation.
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Instruction Manual 748297-E Model NGA2000 HFID June 2003 Installation Rosemount Analytical Inc. A Division of Emerson Process Management 2-10...
2. Turn ON the purge gas only. Perform a leak check. Wait a minimum of 6 min- utes. Rosemount Analytical Inc. A Division of Emerson Process Management SECTION 3 3. Connect the LON cable(s) and the +24VDC power cable. 4. Turn power ON.
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11. Set and verify the internal gas pres- sures. TYPICAL OPERATING PRESSURES 965 to 1103 hPa-gauge (14 to 16 psig) 1516 to 1723 hPa-gauge (22 to 25 psig) 206 to 290 hPa-gauge (3.0 to 4.0 psig) Rosemount Analytical Inc. A Division of Emerson Process Management...
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ON in "Light Flame" dis- play screen under Basic Controls and oven temperature must be at least 85°C. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual The manual ignition switch on the Ana- lyzer Module front panel must be ma- nipulated in the following ways: •...
8. Repeat steps 6 and 7. 9. Press the HOME softkey to re-enter the Main Menu. 10. Press DISPLAY softkey for the Run Mode display. Rosemount Analytical Inc. A Division of Emerson Process Management ), 1.0, ethane (C ), 3.00. These fac-...
After case, oven, and sample temperature stabilization, calibration, and binding, proceed as follows: Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual Supply heated sample gas to SAMPLE INLET. Adjust external flow controller or throt- tle valve so that the sample inlet pressure is between 5 and 9 psig, 7 psig nominal.
All front and rear panel screws must be installed. Do not over-torque rear panel screws. Rosemount Analytical Inc. A Division of Emerson Process Management Note...
Figure 3-2. Typical Curves of Module Response vs. Pressure Setting on Air Pressure Regulator Rosemount Analytical Inc. A Division of Emerson Process Management FUEL PRESSURE FUEL: 30 psig (2064 hPa) H FUEL: 25 psig (1726 hPa) H FUEL: 20 psig (1376 hPa) H...
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Screw #4, 4 to 5 turns Screw #5, 4 to 5 turns Screw #6, 4 to 5 turns Repeat torque sequence until all screws are tight. The gasket must fill in between the front panel plate and the enclosure. A Division of Emerson Process Management...
HEATED SAMPLE BYPASS Cover/Rear Panel Securing Screws (6) Figure 4-1. Rosemount Analytical Inc. A Division of Emerson Process Management SECTION 4 1. Remove power to the unit; shut off gases and disconnect lines. Allow mod- ule to cool. 2. Refer to Figure 4-1 below. Remove the...
Fixed Flow Controller Assembly 657434 Figure 4-2. Maintenance and Troubleshooting Model NGA2000 HFID Electronics Assembly 656943 Locations of Major Assemblies of the HFID Rosemount Analytical Inc. DC Power Supply Module Assembly 657413 Front Panel Assembly 656949 A Division of Emerson Process Management...
Refer to Figure 4-3 below, disconnect the oven's three gas lines and seven electri- Figure 4-3. Rosemount Analytical Inc. A Division of Emerson Process Management cal cables, noting location of mating con- nectors for re-installation. DO NOT remove the fittings from the gas lines on the detector.
4. Gently grasp RTD detector wires and pull out of hole. 5. Insert replacement RTD detector into hole, snug down set screw. 6. Re-attach wiring connector. 7. Install oven cover. Rosemount Analytical Inc. A Division of Emerson Process Management Note...
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Outer Oven Outer Oven Front Panel 657356 For clarity, outer oven not shown in Figures B and C. Rosemount Analytical Inc. A Division of Emerson Process Management Oven Cover 657105 (with insulation 657346) Inner Oven Retaining Screw (2) and Washer (2)
4. Install replacement flameout detector and new o-ring. Using open-end wrench, snug down. Do not over- tighten! 5. Re-attach wiring connector. 6. Install oven cover. O-Ring 903737 Flameout Sensor 657199 A Division of Emerson Process Management...
Section 4-2a on page 4-3. Thermal Block Figure 4-6. Rosemount Analytical Inc. A Division of Emerson Process Management 2. Remove burner/thermal block from oven per Section 4-2b on page 4-4. 3. Refer to Figure 4-6 below. Discon- nect sample capillary nut at base of burner.
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3. Remove thermal block from burner per Section 4-2c on page 4-7. 4. Refer to Figure 4-7A below. Remove screws (2) holding burner cap re- tainer, remove retainer. Combustion Chamber O-Ring 904373 Burner Base A Division of Emerson Process Management...
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Sample Jet 657005 Rosemount Analytical Inc. A Division of Emerson Process Management 8. Refer to Figure 4-8 below. Lift air baf- 9. Remove the sample jet and gasket 10. Remove the jet nut. Grasp jet as-...
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7. See Figure 4-7A on page 4-8. Insert new gasket on combustion chamber, install burner cap and burner cap re- tainer, torque screws to 6 inch lbs. Rosemount Analytical Inc. A Division of Emerson Process Management Note...
2. Remove burner/thermal block from oven per Section 4-2b on page 4-4. Rosemount Analytical Inc. A Division of Emerson Process Management 2. Disconnect the sample RTD wiring 3. Refer to Figure 4-9 below. Remove 4. Install replacement sample RTD, se- 5.
5. Remove capillary nut, remove capil- lary. 6. Install replacement capillary. 7. Insert capillary into thermal block. The capillary may require bending to fit. 8. Install cover. Capillary Cover A Division of Emerson Process Management...
Sensor Board Case Temperature Sensor Case Pressure Switch Figure 4-11. Rosemount Analytical Inc. A Division of Emerson Process Management 1. Remove the hex nut and screw as 2. Lay electronics assembly on bench, Screw Removing Electronics Assembly from Chassis Instruction Manual...
Electronics Assembly – Exploded View Rosemount Analytical Inc. Model NGA2000 HFID Power Supply Board 655764 3. One at a time, remove the wiring con- nectors and attach to replacement board. Mount replacement board to electronics assembly. A Division of Emerson Process Management...
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3. Remove screw securing cable clamp holder to signal board. Figure 4-13. Rosemount Analytical Inc. A Division of Emerson Process Management 4. Remove case temperature sensor from cable clamp holder. 5. Per Figure 4-13 below insert re- placement case temperature sensor into cable clamp holder.
Maintenance and Troubleshooting Model NGA2000 HFID 3. Disconnect tube at pressure switch. 4. Remove mounting screws (2) and washers (2). Reverse procedure for installation of re- placement switch. Case Pressure Purge Switch Installation Rosemount Analytical Inc. A Division of Emerson Process Management...
Top Bracket Preamp Assembly 656945 Figure 4-15. Rosemount Analytical Inc. A Division of Emerson Process Management 4. Remove the lower bracket from the 5. Slide replacement preamp assembly 6. Re-connect cables. Bottom Bracket Preamp Assembly Installation Instruction Manual...
Maintenance and Troubleshooting Fan Assembly 657414 Figure 4-16. Fan Assembly Installation Rosemount Analytical Inc. Model NGA2000 HFID 2. Remove the two hex nuts securing the fan to the chassis, lift fan as- sembly out. A Division of Emerson Process Management...
Model NGA2000 HFID Flow Controller 1. Disconnect the all tubing and wiring connectors, note locations. Rosemount Analytical Inc. A Division of Emerson Process Management Figure 4-17. Flow Controller Replacement Instruction Manual 748297-E June 2003 2. Remove the four hex nuts securing the flow controller assembly to the analyzer module chassis.
Maintenance and Troubleshooting Regulated Air In Remove red cap after installation Flow Controller Assembly – Exploded View Rosemount Analytical Inc. Model NGA2000 HFID Regulator 250 psi 023382 FLOW Regulated Air Out Sample Sensor 656418 A Division of Emerson Process Management...
DC Power Supply Module module to chassis, remove module. 1. Disconnect and note location of all wiring to DC power supply module. Figure 4-19. DC Power Supply Module Replacement Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Troubleshooting 4-21...
3. Remove the purge air regulator mounting bracket screws. Figure 4-21. Rosemount Analytical Inc. A Division of Emerson Process Management 4. The front panel can now be pulled away from the chassis. The wiring from front panel compo- nents is still connected. Do not dis- connect unless replacing that component.
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3. Replace the Teflon pipe thread tape on the treads of the sensor fitting. 4. Install sensor onto sensor fitting. 5. Re-connect wiring connector. Rosemount Analytical Inc. A Division of Emerson Process Management...
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7. Install mounting bracket onto regula- tor, hand snug mounting nut. 8. Attach mounting bracket to front panel, tighten regulator mounting nut. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748297-E June 2003 Purge Air Flow Switch and Diffuser 1.
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2. Disconnect tube going to air ignite re- strictor. 3. Remove restrictor from solenoid valve. 4. Add Teflon pipe thread tape to re- placement restrictor, install into sole- noid. 5. Re-connect tubes to restrictor, elbow and tee fitting. Rosemount Analytical Inc. A Division of Emerson Process Management...
VIEW FROM OUTSIDE ANALYZER MODULE Filter, Burner Air In 017154 Restrictor, Heated Sample Bypass Out – 10 Micron 619615 Rosemount Analytical Inc. A Division of Emerson Process Management Solenoid Valve, Fuel In 656218 Restrictor, Heated Sample In – 40 Micron 619616 Figure 4-22.
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4. Add Teflon pipe thread tape to check valve threads. 5. Install elbow onto check valve. 6. Install check valve into female con- nector, verifying orientation of elbow fitting as shown in Figure 4-22 on page 4-27. Rosemount Analytical Inc. A Division of Emerson Process Management...
15. Verify Internal purge pressure is greater than 5.5 psig. 16. Verify the purge gas switch has been activated. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual Ignition 1. Verify that the fuel pressure/flow is correct. 2. Verify that the burner air pres- sure/flow is correct.
10. Verify purge out port vented to a constant atmospheric pressure. 11. Verify the collector wires are routed away from the heater. 12. Verify the collector wires are clean and not damaged. Rosemount Analytical Inc. A Division of Emerson Process Management...
Software Version Standard 2.3 Version Software Special Code HFID Rosemount Analytical Inc. A Division of Emerson Process Management SECTION 5 REPLACEMENT PARTS WARNING PARTS INTEGRITY Configuration Identifier Mixed Fuel, 4 Selectable Ranges: 0-10 to 0-10,000 ppm CH Mixed Fuel, 4 Selectable Ranges: 0-100 to 0-10,000 ppm CH...
Regulated Air In Check Valve 903647 Case Pressure Relief Valve Replacement Parts Computer Board Preamp Assembly Safety Board Power Supply Board Sensor Board Case Temperature Sensor Regulator 250 psi Sample Sensor Rosemount Analytical Inc. Model NGA2000 HFID A Division of Emerson Process Management...
Model NGA2000 HFID Oven Components 659551 Oven Assembly 657359 659614 Rosemount Analytical Inc. A Division of Emerson Process Management Burner Assembly 657205 Ignitor Assembly 903736 O-Ring (Ignitor Assembly) 657063 RTD Detector 903125 Set Screw M3X0.5 x 10mm (RTD Detector) 657468...
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Instruction Manual 748297-E Model NGA2000 HFID June 2003 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management...
Rosemount Analytical Inc. Process Analytic Division Customer Service Center 1-800-433-6076 Rosemount Analytical Inc. A Division of Emerson Process Management SECTION 6 RETURN OF MATERIAL If warranty service is expected, the defective unit will be carefully inspected and tested at the factory. If the failure was due to the condi-...
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Instruction Manual 748297-E Model NGA2000 HFID June 2003 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management...
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WARRANTY Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defects in workmanship and material under normal use and service for a period of twelve (12) months from the date of shipment by Seller. Consumables, glass electrodes, membranes, liquid junctions, electrolyte, o-rings, etc., are warranted to be free from defects in workmanship and material under normal use and service for a period of ninety (90) days from date of shipment by Seller.
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Instruction Manual 748297-E June 2003 EMERSON PROCESS MANAGEMENT EUROPEAN TECHNOLOGY CENTER Rosemount Analytical Inc. Process Analytic Division Fisher-Rosemount GmbH & Co. 1201 N. Main St. Industriestrasse 1 Orrville, OH 44667-0901 63594 Hasselroth T (330) 682-9010 Germany F (330) 684-4434 T 49-6055-884 0 F 49-6055-884209 E gas.csc@emersonprocess.com...