Duerkopp Adler 577-1111 Installation Instructions Manual
Duerkopp Adler 577-1111 Installation Instructions Manual

Duerkopp Adler 577-1111 Installation Instructions Manual

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Contents
Part 2: Installation Instructions cl. 577-1111
1.
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.
2.1
Transportation safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.
3.1
Completing table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2
Setting working level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.
4.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2
Installing the sewing motor under the table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3
Connecting the sewing motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4
Checking nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.
5.1
Placing the base on the table top in position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2
Place machine head in position and connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3
Adjusting the damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.4
Adjusting and connecting the pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.5
Installing and connecting the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.6
Placing and tensioning the V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.
6.1
Fitting the position transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2
Connecting the position transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.3
Checking and adjusting the positons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.
7.1
Connecting the conditioning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.2
Adjusting the service pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.
8.1
Filling the oil supply container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.2
8.3
Regulating the hook lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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Summary of Contents for Duerkopp Adler 577-1111

  • Page 1: Table Of Contents

    Home Contents Page: Part 2: Installation Instructions cl. 577-1111 Scope of delivery ..........3 General and Transportation Safety Transportation safety .
  • Page 2 Fig. A...
  • Page 3: Scope Of Delivery

    Scope of delivery The scope of delivery depends on your order. Before proceeding to the installation, check whether all the necessary parts are available. – Reel stand 1 – Position transmitter 2 – Belt guard 3 – Control panel 4 –...
  • Page 4: General And Transportation Safety

    General and Transportation Safety NOTE ! The automatic sewing unit should be installed exclusively by a properly qualified staff. Transportation safety Remove the safety bands and the wood borders from the machine head, from the machine table – and from the stand. Completing the stand Completing the table top –...
  • Page 6: Installing And Connecting The Sewing Motor

    Installing and connecting the sewing motor General Driver package A complete driver package, depending on the order, can be supplied for the automatic sewing unit cl. 577-1111: – Sewing motor – Control panel – Set point generator – Belt pulley –...
  • Page 7: Connecting The Sewing Motor

    Connecting the sewing motor NOTE ! Any work on the electrical equipment of the automatic sewing unit should be carried out exclusively by the properly qualified electricians or by the properly qualified staff! The mains plug must be pulled out! It is absolutely necessary to respect the manufacturer’s instructions, supplied together with the sewing motor! –...
  • Page 8: Checking Nominal Voltage

    Checking the nominal voltage NOTE ! The nominal voltage, stated on the type plate. Should agree with the local voltage! 3 - 2 : 190 V 3 - 1 : 200 V 4 - 2 : 210 V 4 - 1 : 220 V 5 - 2 : 230 V 5 - 1 : 240 V 5 4 3 2 1...
  • Page 9: Placing The Automatic Sewing Unit

    Placing the automatic sewing unit Placing the base on the table top in position – Fasten the square 2 to the threaded bushes of the table top. – Screw slightly the rubber-metal connection 3 from below. – Place the base 4 in position and fasten by screws 5 . –...
  • Page 10: Adjusting And Connecting The Pedal

    Adjusting and connecting the pedal Stand set for longitudinal installation and stand set for transversal installation – Adjust the pedal 1 on the stand strut 2 sideways so that the middle of the pedal stands more or less under the middle of the needle. –...
  • Page 11: Installing And Connecting The Control Panel

    Installing and connecting the control panel – Remove the designation strip 9 of the cl. 577 from the driver package and introduce it into the control panel. – By using the available fastening material, fasten first the control panel 10 to the square 11. –...
  • Page 12: Placing And Tensioning The V-Belt

    Placing and tensioning the V-belt – Remove the handwheel and the housing cover from the machine head. – Remove the skip guard 1. – Place the V-belt 2 onto its pulley 3 and pass it down through the cutout in the table top. –...
  • Page 13: Fitting, Connecting And Adjusting The Position Transmitter

    Fitting, connecting and adjusting the position transmitter Fitting the position transmitter – Slip the position transmitter 6 onto the shaft. – Tighten the screws 7. – Set the positions ( see chapter 6.3 ). Connecting the position transmitter – Pass the connecting cable of the position transmitter through the hole in the table top and introduce the plug into the bush 8 in the control box.
  • Page 14: Checking And Adjusting The Positons

    Checking ands adjusting the positions There is no need to make any mechanical adjustments on the position transmitter. It is only necessary to check the stop position and, if required, to set the reference position before the first use of the machine..
  • Page 15 – Press the key Taste B. The display will show "Pos 0 together with a circular symbol. – Turn the handwheel in the direction of rotation ( see the arrow on the belt guad ) until the displayed symbol disappears and he position Position 0 ( reference position ) is reached.
  • Page 16: Pneumatic Connections

    Pneumatic connections NOTE ! A perfect function of the pneumatic elements will only be ensured if the line pressure ranges between 8 and 10 bar. The service pressure of the automatic sewing unit amounts to 6 bar. The pneumatic system of the automatic sewing unit and he auxiliary equipment must be supplied with water-free and oil-free compressed air.
  • Page 17: Lubrication

    Lubrication CAUTION: DANGER OF ACCIDENTS ! Oil can irritate the skin. Avoid long contacts with the skin! Following a contact, wash the skin thoroughly! NOTE ! The handling and the disposal of mineral oils is subject to legal regulations. Deliver waste oil exclusively to an authorized reception center! Protect your environment, do not spill any oil! For filling the oil supply containers, used exclusively the lubrication oil ESSO SP-NK 10 or an equivalent oil with the following specification:...
  • Page 18: Lubricate The Wicks And The Felt Parts

    Lubricate the machine head – Fill the supply container 2 through the filling hole up to the mark "max". Lubricate the wicks and the felt parts Before the first use of the machine and after its long stops it is adviseable to slightly lubricate the wicks and the felt parts.
  • Page 19: Sewing Test

    Sewing test Following the installation work, carry out a sewing test as follows: – Insert the mains plug. CAUTION: DANGER OF ACCIDENTS ! Switch off the main switch! Switch off the machine before threading the hook! – Thread the hook for winding ( see the Service Instructions ). –...

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