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Table of Contents
- 1 Installation Instructions
- 2 Tools Required for this Installation
- 3 Model #180 Should Include
- 4 Step 1: Remove Existing Fan & Shroud
- 5 Step 2: Check Fit of New Fan Assembly
- 6 Step 3: Mount Control Module
- 7 Step 4: Wire the Fan Motors
- 8 Wiring Diagram
- 9 Step 5: Mount the Fan Assembly to the Radiator
- 10 Step 6: Wire the Control Module
- 11 Step 7: Insert the Temperature Probe into the Radiator Fins
- 12 Step 8: Adjust the Temperature Control Knob on the Control Box
- Download this manual
#180 with controls
#188 without controls
INSTALLATION INSTRUCTIONS
Tools Required for this installation:
-
Quality wire cut/strip/crimp tool
-
4mm hex wrench (provided)
-
10mm socket or open-end wrench
-
Voltmeter or test light
-
/
" socket or straight screwdriver
3
8
-
Appropriate tools to remove old fan &
shroud (hoses & accessories also on
some applications)
-
Hand-held drill (some applications)
-
Hack saw (some applications)
-
Hand held thermometer (optional)
Model #180 Should include:
1 - Electric fan/shroud assembly
2 - #29001 aluminum brackets
4 - #29003 black brackets
1 - Control module with temp. sensor
1 - Complete wiring kit bag with mounting hardware
Step 1: Remove Existing Fan & Shroud
Tip: If your vehicle is equipped with a 2-piece shroud, it is usually easiest to remove the
shroud first, then remove the fan blade/clutch. If a one-piece shroud, it is sometimes
necessary to lift out the shroud and blade together.
Remove the original fan...
The Flex-a-lite Limited Warranty
Flex-a-lite Consolidated, 7213-45th St. Ct. E. Fife, WA 98424, Telephone No. 253-922-2700, warrants to the original purchasing user, that all Flex-a-lite products to be free of defects in material and
workmanship for a period of 365 days (1 year) from date of purchase. Flex-a-lite products failing within 365 days (1 year) from date of purchase may be returned to the factory through the point of
purchase, transportation charges prepaid. If, on inspection, cause of failure is determined to be defective material or workmanship and not by misuse, accidental or improper installation, Flex-a-lite will
replace the fan free of charge, transportation prepaid. Flex-a-lite will not be liable for incidental, progressive or consequential damages. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may have other rights, which vary from state to state.
The Flex-a-lite warranty is in compliance with the Magnuson-Moss Warranty Act of 1975.
C
ONTINUE TO NEXT PAGE TO COMPLETE THE INSTALLATION
17
/
"
1
2
Optional
and shroud.
rev. 10-07-08
21
/
"
3
8
4
/
" DEPTH
1
8
.
part no. 99180
Page 1 of 4
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Related Manuals for Flex-a-Lite Black Magic Xtreme 180
Summary of Contents for Flex-a-Lite Black Magic Xtreme 180
-
Page 1: Installation Instructions
Flex-a-lite Consolidated, 7213-45th St. Ct. E. Fife, WA 98424, Telephone No. 253-922-2700, warrants to the original purchasing user, that all Flex-a-lite products to be free of defects in material and workmanship for a period of 365 days (1 year) from date of purchase. Flex-a-lite products failing within 365 days (1 year) from date of purchase may be returned to the factory through the point of purchase, transportation charges prepaid. - Page 2 Hold, or have a friend hold the fan in place while checking for possible obstructions that may interfere with the blades or shroud. It may be necessary to move or tie back small hoses or wires. If the fan does not fit at this point, additional modifications or a different Flex-a-lite fan may be required.
-
Page 3: Wiring Diagram
Step 5: Mount the fan assembly to the radiator Look for at least four potential mounting points that are able to support the weight of the fan to attach the fan to the vehicle. Cross braces, radiator trays, front facia, and radiator mounting points are all possible mounting points. - Page 4 "+" terminal of the control box. "B", "G", "M+" and "M-" must remain connected. If not using a Flex-a-lite manual switch, do not connect a ground wire to the switch! 6g. Use the zip ties provided to secure the wires and prevent them from interfering with fan blades, belts, and pulleys in the engine compartment.
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