Table of Contents
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315AAV/JAV
VARIABLE- -SPEED, INDUCED- -COMBUSTION DELUXE
4- -WAY MULTIPOISE GAS FURNACE
Installation, Start- -up, Operating and
Service and Maintenance Instructions
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NOTE: Read the entire instruction manual before starting the
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Portions of the text and tables are reprinted from NFPA 54/ANSI
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Association, Quincy, MA 02269 and American Gas Association,
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Related Manuals for Bryant 315AAV
Summary of Contents for Bryant 315AAV
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Page 1: Table Of Contents
315AAV/JAV VARIABLE- -SPEED, INDUCED- -COMBUSTION DELUXE 4- -WAY MULTIPOISE GAS FURNACE Installation, Start- -up, Operating and Service and Maintenance Instructions Series 150/F SAFETY CONSIDERATIONS ......ELECTRICAL CONNECTION . -
Page 2: Safety Considerations
SAFETY CONSIDERATIONS to identify hazards which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, WARNING or operation. 1. Use only with type of gas approved for this furnace. Refer FIRE, EXPLOSION, ELECTRICAL SHOCK, AND to the furnace rating plate. - Page 3 A10269 Fig. 1 - - Clearances to Combustibles...
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Page 4: Introduction
INTRODUCTION only the NFGC, contact the American Gas Association, 400 N. Capitol Street, N.W., Washington, DC 20001 (www.AGA.org.) . The Series 150/F 4- -way multipoise Category I fan- -assisted Combustion and Ventilation Air furnace is CSA (formerly A.G.A. and C.G.A.) design- -certified. A Section 9.3 NFPA 54/ANSI Z223.1- -2009, Air for Combustion Category I fan- -assisted furnace is an appliance equipped with an and Ventilation . -
Page 5: Location
[130.5] [130.5] 2 1/16 2 1/16 [51.6] [51.6] [43.5] [43.5] Ø7/8 Ø7/8 [22.2] [22.2] ACCESSORY (2) ACCESSORY (2) 8 5/8 8 5/8 [219] [219] 6 13/16 6 13/16 [172.3] [172.3] 5 7/8 5 7/8 1 15/16 1 15/16 [148.5] [148.5] 5 5/8 5 5/8 [49.2]... - Page 6 THE BLOWER IS LOCATED BELOW THE BURNER SECTION, AND CONDITIONED AIR IS DISCHARGED UPWARD. THE BLOWER IS LOCATED TO THE RIGHT OF THE BURNER SECTION, AND AIR CONDITIONED AIR IS DISCHARGED TO THE LEFT. THE BLOWER IS THE BLOWER IS LOCATED TO THE LEFT LOCATED ABOVE THE OF THE BURNER SECTION,...
- Page 7 CAUTION PERSONAL INJURY AND/OR PROPERTY DAMAGE HAZARD Improper use or installation of this furnace may result in premature furnace component failure. This gas furnace may be used for heating buildings under construction provided that: - -The furnace is permanently installed with all electrical wiring, piping, venting and ducting installed according to these installation instructions.
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Page 8: Air For Combustion And Ventilation
Table 2 – Minimum Free Area Required for Each Combustion Air opening of Duct to Outdoors TWO HORIZONTAL DUCTS SINGLE DUCT OR OPENING TWO OPENINGS OR VERTICAL DUCTS FURNACE (1 SQ. IN./2,000 BTUH) (1,100 SQ. MM/KW) (1 SQ. IN./3,000 BTUH) (734 SQ. MM/KW) (1 SQ. -
Page 9: Outdoor Combustion Air Method
1 SQ IN. PER 4000 CIRCULATING AIR VENT THROUGH ROOF DUCTS DUCTS BTUH* O UTDOORS 12" MAX (305mm) 12 ″ MAX 12 ″ (305mm) (305mm) 1 SQ IN. VENT 1 SQ IN. PER 2000 THR OUGH PER 1000 BTUH* R OOF BTUH* IN DOOR 1 SQ IN . -
Page 10: Combination Of Indoor And Outdoor Air
Infiltration rates greater than 0.60 ACH shall not be used. The plates and floors, between wall- -ceiling joints, between minimum required volume of the space varies with the number of wall panels, at penetrations for plumbing, electrical ACH and shall be determined per Table 3 or Equations 1 and 2. and gas lines, etc. -
Page 11: Bottom Return Air Inlet
NOTE: It is recommended that the perforated supply- -air duct 5/ 16 (8mm) flanges be completely folded over or removed from furnace when installing the furnace on a factory- -supplied cased coil or coil box. (8mm) To remove the supply- -air duct flange, use wide duct pliers or 5/ 16 hand seamers to bend flange back and forth until it breaks off. -
Page 12: Roll- -Out Protection
FURNACE (OR COIL CASING WHEN USED) COMBUSTIBLE PLENUM FLOORING OPENING DOWNFLOW SUBBASE FLOOR SHEET METAL OPENING PLENUM FLOOR OPENING A96285 A96283 Fig. 12 - - Furnace, Plenum, and Subbase Installed on a Fig. 11 - - Floor and Plenum Opening Dimensions Combustible Floor Roll- -Out Protection Provide a minimum 17- -3/4- -in. -
Page 13: Filter Arrangement
Table 4 – Opening Dimensions - - In. (mm) FURNACE PLENUM OPENING FLOOR OPENING CASING APPLICATION WIDTH IN. (mm) Upflow Applications on Combustible or Noncombustible Floor- 12--- 11/16 21--- 5/8 13--- 5/16 22--- 1/4 ing (KGASB subbase not required) (322) (549) (338) (565) -
Page 14: Supply Air Connections
Supply Air Connections NOTE: For horizontal applications, the top most flange may be bent past 90_ to allow the evaporator coil to hang on the flange For a furnace not equipped with a cooling coil, the outlet duct temporarily while the remaining attachment and sealing of the shall be provided with a removable access panel. - Page 15 " (6mm) THREADED ROD 4 REQ. OUTER DOOR A S SEMBLY SECURE ANGLE IRON TO BOTTOM OF FURNACE WITH 3 #8 x " (19mm) SCREWS TYPICAL FOR 2 SUPPORTS 8" (203mm) MIN FOR DOOR REMOVAL 1” (25mm) SQUARE, 1-1/4”x1-1/4”x1/8” (32x32x3mm) ANGLE IRON OR UNI-STRUT MAY BE USED (2) HEX NUTS, (2) WASHERS &...
- Page 16 LINE CONT A CT ONL Y PERMISSIBLE BETWEEN LINES FORMED BY INTERSECTIONS OF THE T OP AND TW O SIDES OF THE FURNA CE JA CKET AND BUILDING JOISTS , STUDS , OR FRAMING. ″ (451mm)OVERALL ″ (121mm) UNDER DOOR 1 ″...
- Page 17 A02163 Fig. 19 - - Downflow Return Air Configurations and Restrictions A02162 Fig. 20 - - Horizontal Return Air Configurations and Restrictions...
- Page 18 Table 5 – Air Delivery - - CFM (With Filter)* External External Static Pressure (ESP) (IN. W.C.) Static Airflow Pressure Unit Size Operating Mode Setting Range* (In. W.C.) 070--- 12 AIRFLOW (CFM) †† Low Heat 735 (615)† 0--- 0.50 1180 High Heat 0--- 1.0 1160...
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Page 19: Return Air Connections
Return Air Connections NOTE: In the state of Massachusetts: 1. Gas supply connections MUST be performed by a li- WARNING censed plumber or gas fitter. 2. When flexible connectors are used, the maximum length shall not exceed 36 in. (915 mm). FIRE HAZARD 3. - Page 20 should extend below level of furnace gas controls. Place a ground ELECTRICAL CONNECTIONS joint union between furnace gas control valve and exterior WARNING manual equipment gas shutoff valve. A 1/8- -in. (3 mm) NPT plugged tapping, accessible for test gauge connection, MUST be installed immediately upstream of gas ELECTRICAL SHOCK HAZARD supply connection to furnace and downstream of manual...
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Page 21: Electrical Connection
Table 7 – Electrical Data VOLTS--- OPERATING UNIT MIN. FURNACE MAX. UNIT MAX. WIRE MAX. FUSE OR VOLTAGE RANGE HERTZ--- AMPACITY WIRE SIZE AMPS LENGTH --- FT (M)} CKT BKR AMPS { PHASE GAUGE Max. Min. 070 ---12/036070 115 ---60 ---1 11.99 30 (9.0) 090 ---16/048090... -
Page 22: Accessories
2. Route BX cable into 7/8- -in. (22 mm) diameter hole in J- -Box. 3. Secure BX cable to J- -Box bracket with connectors ap- proved for the type of cable used. 4. Secure field ground wire to green ground screw on J- -Box bracket. - Page 23 FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING NOTE 2 1-STAGE THERMOSTAT FIVE FIELD-SUPPLIED TERMINALS WIRE FUSED DISCONNECT THREE-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE 208/230- W/W1 VOLT NOTE 1 SINGLE Y/Y2 115-VOLT FIELD- JUNCTION PHASE SUPPLIED...
- Page 24 WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation:...
- Page 25 See notes 2, 5, 8, 10, 11 and 12 on the page following these figures See notes 1, 2, 3, 4, 6, 8, 9, 10, 12, 13 and 15 on the page following these figures A03179 A03178 Fig. 28 - - Two- -Stage Furnace with Two- -Speed Air Condi- Fig.
- Page 26 See notes 2, 11, and 12 on the page following these figures See notes 1, 2, 3, 4, 12, 13, 14, 15, and 17 on the page following these figures A03182 A03183 Fig. 32 - - Dual- -Fuel Thermostat with Two- -Stage Furnace Fig.
- Page 27 NOTES FOR FIGURES 27 - - 34 1. Heat pump MUST have a high pressure switch for dual fuel applications. 2. Refer to outdoor equipment Installation Instructions for additional information and setup procedure. 3. If the heat pump date code is 1501E or earlier, select the “ZONE” position on the two- -speed heat pump control. Heat pumps having date codes 1601E and later do not have or require a “ZONE”...
- Page 28 A10133 Fig. 35 - - Chimney Inspection Chart...
- Page 29 Masonry Chimney Requirement Relining with a listed metal liner or Type- -B vent is considered to be a vent- -in- -a- -chase. NOTE: These furnaces are CSA design- -certified for use in If a metal liner or Type- -B vent is used to line a chimney, no other exterior tile- -lined masonry chimneys with a factory accessory appliance shall be vented into the annular space between the Chimney Adapter Kit.
- Page 30 Table 9 – Minimum Allowable Input Rating of Additional Venting Requirements Space- -Heating Appliance in Thousands of Btuh per Hour A 4- -in. (102 mm) round vent elbow is supplied with the furnace. A 5- -in. (127 mm) or 6- - in. (152 mm) vent connector may be INTERNAL AREA OF CHIMNEY required for some model furnaces.
- Page 31 SEE NOTES: 1,2,4,7,8,9 SEE NOTES:1,2,3,4,5,7,8,9 on the page following on the page following these figures these figures A03208 A03210 Fig. 36 - - Upflow Application - - Vent Elbow Up Fig. 38 - - Downflow Application - - Vent Elbow Up then Left SEE NOTES: 1,2,4,5,7,8,9 SEE NOTES: 1,2,3,4,7,8,9 on the page following...
- Page 32 SEE NOTES: 1,2,4,7,8,9 on the page following these figures A03213 Fig. 42 - - Horizontal Left Application - - Vent Elbow Left SEE NOTES: 1,2,4,5,6,7,8,9,10 on the page following these figures A03207 Fig. 40 - - Downflow Application - - Vent Elbow Left then Up SEE NOTES: 1,2,4,5,7,8,9 on the page following these figures A03214...
- Page 33 SEE NOTES: 1,2,4,5,7,8,9 on the page SEE NOTES: 1,2,4,5,7,8,9 on the page following these figures following these figures A03215 A03219 Fig. 45 - - Horizontal Left Application - - Vent Elbow Up Fig. 47 - - Horizontal Right Application - - Vent Elbow Left then Up SEE NOTES: 1,2,4,5,7,8,9 SEE NOTES: 1,2,4,5,7,8,9 on the page...
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Page 34: Start- -Up, Adjustment, And Safety Check
Caution!! For the following applications, use the minimum vertical heights as specified below. For all other applications, follow exclusively the National Fuel Gas Code. MIN. VENT MIN. VERTICAL VENT FURNACE VENT ORIENTATION FURNACE INPUT DIAMETER HEIGHT ORIENTATION (BTUH/HR) IN. (mm)* FT. -
Page 35: Start- -Up Procedures
Start- -Up Procedures WARNING FIRE AND EXPLOSION HAZARD Failure to follow this warning could cause personal injury, death or property damage. Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for detection of leaks to check all connections. BURNER ORIFICE WARNING... -
Page 36: Adjustments
Table 10 – Furnace Setup Switch Description SETUP SWITCH NORMAL SWITCH NAME DESCRIPTION OF USE POSITION Turn ON to retrieve up to 7 stored status codes for troubleshooting as- SW1--- 1 Status Code Recovery sistance when R thermostat lead is disconnected. Allows 2--- stage operation with a single stage thermostat. - Page 37 c. Find installation altitude in Table 14 or 15. d. Turn gas valve ON/OFF switch to ON. d. Find closest natural gas heat value and specific gravity e. Move setup SW1—2 on furnace control to ON posi- in Table 14 or 15. tion to lock furnace in low- -heat operation.
- Page 38 6. Set Temperature Rise e. Repeat Steps a through c as required to adjust for high heat temperature rise. NOTE: Blower access door must be installed when taking f. When correct high heat input rate and temperature rise temperature rise reading. Leaving blower access door off will is achieved, turn gas valve ON/OFF switch to OFF.
- Page 39 for Low Speed or High Speed cooling. See Table 5- -Air ous fan speeds different than heating or cooling fan speed. Delivery - - CFM (With Filter ). Depending on the model See Table 5 - - Air Delivery - - CFM (With Filter). Select the size, the cooling airflow can be adjusted from 1.
- Page 40 A08464 Fig. 53 - - Wiring Diagram...
- Page 41 Table 13 – Gas Rate (CU ft./hr) SIZE OF TEST DIAL SIZE OF TEST DIAL SECONDS G SECONDS FOR 1 REVOLUTION FOR 1 REVOLUTION 1 Cu Ft. 2 Cu Ft. 5 Cu Ft. 1 Cu Ft. 2 Cu Ft. 5 Cu Ft. 1800 1636 1500...
- Page 42 Table 14 – Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate (Tabulated Data Based on 22,000 Btuh High- -Heat/14,500 Btuh for Low- -Heat per Burner, Derated 4 Percent for Each 1000 Ft. (305 M) Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG.
- Page 43 Table 14 - - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate (Con’t.) (Tabulated Data Based on 22,000 Btuh High- -Heat/14,500 Btuh for Low- -Heat per Burner, Derated 4 Percent for Each 1000 Ft. Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG.
- Page 44 Table 15 – Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate (Tabulated Data Based on 21,000 Btuh High- -Heat/14,500 Btuh for Low- -Heat Per Burner, Derated 4 Percent for Each 1000 Ft. (305 M) Above Sea level) SPECIFIC GRAVITY OF NATURAL GAS AVG.
- Page 45 Table 15 - - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate (Con’t.) (Tabulated Data Based on 21,000 Btuh High- -Heat/14,500 Btuh for Low- -Heat Per Burner, Derated 4 Percent for Each 1000 Ft. (305 M) Above Sea level) AVG.
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Page 46: Check Safety Controls
Check Safety Controls SW1- -7 and SW1- -8 for the blower OFF DELAY are set as desired per Table 10. The flame sensor, gas valve, and pressure switch were all checked 3. Verify that blower and burner access doors are properly in- in the Start- -up procedure section as part of normal operation. - Page 47 the furnace, and conditioned air is discharged upward. Since this NOTE: The Status Codes cannot be retrieved by disconnecting furnace can be installed in any of the 4 positions shown in Fig. 4, the limit switch or draft safeguard switch. To retrieve Status you must revise your orientation to component location Codes, follow the procedure below.
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Page 48: Care And Maintenance
7. RELEASE BLOWER ACCESS DOOR SWITCH, reat- 3. Check electrical connections for tightness and controls for tach wire to “R” terminal on furnace control board, replace proper operation each heating season. Service as neces- blower access door, and replace outer access door. sary. - Page 49 Table 16 – Filter Size Information - - In. (mm) FILTER SIZE FURNACE CASING WIDTH SIDE BOTTOM FILTER TYPE RETURN RETURN 16 X 25 X 3/4 14 X 25 X 3/4 14 ---1/2 (368) Washable* (406 X 635 X 19) (356 X 635 X 19) 16 X 25 X 3/4 16 X 25 X 3/4...
- Page 50 9. Using field- -provided 25- -caliber rifle cleaning brush, 36- -in. (914 mm) long, 1/4- -in. (6 mm) diameter steel spring cable, a variable speed, follows: a. Remove metal screw fitting from wire brush to allow insertion into cable. b. Insert the twisted wire end of brush into end of spring cable, and crimp tight with crimping tool or crimp by striking with ball- -peen hammer.
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Page 51: Sequence Of Operation
13. Reconnect wires to the following components (Use con- Sequence of Operation nection diagram on wiring label, if wires were not marked NOTE: Furnace control must be grounded for proper operation for reconnection locations.): or else control will lock out. Control is grounded through a. - Page 52 COOLING TONNAGE VS. AIRFLOW (CFM) AIR CONDITIONING AIRFLOW 070 MODEL 090 MODEL 110, 135, TONS (12,000 BTU/HR) (CFM) & 155 MODELS 1-1/2 2-1/2 1050 3-1/2 1225 1400 1750 2100 X-INDICATES AN ALLOWABLE SELECTION. AIR CONDITIONING (A/C) OR CONTINUOUS-FAN (CF) AIRFLOW SELECTION CHART BASED ON 350 CFM/TON SW1-5 OFF SWITCH SW3 POSITIONS...
- Page 53 seconds after the GVR closes, a 2- -second flame prov- R- -to- - W1- -and- -W2 circuits always causes high- -heat operation, ing period begins. The HSI igniter will remain ener- regardless of the setting of the low- -heat only switch. gized until the flame is sensed or until the 2- -second The wall thermostat “calls for heat”, closing the R- -to- -W1 circuit flame proving period begins.
- Page 54 The furnace control CPU can start up the cooling unit in either vac is detected by the furnace control on the DHUM input, the furnace control operates in Thermidistat mode. If the low- - or high- -cooling. If starting up in low- -cooling, the furnace DHUM input is low for more than 48 hours, the furnace control CPU determines the low- -cooling on- -time (from 0 to 20 control reverts back to non- -Thermidistat mode.
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Page 55: Wiring Diagram
blower airflow after the heating cycle is completed. In still energized the furnace control CPU will transition the high- -heat, the furnace control CPU will drop the blower blower motor BLWM to low- -cooling airflow. If both the motor BLWM to low- -heat airflow during the selected Y1 and Y/Y2 signals disappear at the same time, the blower- -OFF delay period before transitioning to continu- blower motor BLWM will remain on at low- -heat airflow... - Page 56 A02108A Fig. 58 - - Troubleshooting Guide...
- Page 57 A02108B...
- Page 58 A02108C...
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Page 59: Accessory List
Table 17 – Accessory List DESCRIPTION PART NUMBER NOTES FILCABXX0016 Filter cabinet 16” (406 mm) for 4” (102 mm) wide filter Media Filter Cabinet FILCABXX0020 Filter cabinet 20” (508 mm) for 4” (102 mm) wide filter FILCABXX0024 Filter cabinet 24” (610 mm) for 4” (102 mm) wide filter FILXXCAR0016 Filter Cartridge replacements for FILCAB media cabinet Cartridge Media Filter... -
Page 60: Parts Replacement Information Guide
TO OBTAIN INFORMATION ON PARTS: Consult your installing dealer or classified section of your local telephone directory under “Heating Equipment” or “Air Conditioning Contractors and Systems” headings for dealer listing by brand name or contact: BRYANT HEATING & COOLING SYSTEMS Consumer Relations Department P.O.