Honda EB3500X Owner's Manual
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Honda EB3500X Owner's Manual

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  • Page 2 The generator is a potential source of electrical shock if misused. not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands. 1 . . The engine exhaust from this product contains chemicals known to the State of Callfornla to cause cancer, birth defects or other reproductive harm.
  • Page 3 Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this...

  • Page 4: Table Of Contents

    CONTENTS SAFETY ....................... Safety Label Locations ............................... Safety Information ............... COMPONENT IDENTIFICATION CONTROLS ....................Engine Switch ..................Recoil Starter ..................Fuel Valve ................... Choke Rod ................... Circuit Breaker ..................................Ground Terminal ................. Oil Alert System ................. Auto-throttle System .................
  • Page 5 ..............TRANSPORTING/STORAGE ................TROUBLESHOOTING WIRING DIAGRAM ..................................SPECIFICATIONS OF HANGER KIT AND WHEEL KIT ......INSTALLATION CUSTOMER SERVICE INFORMATION ........... INDEX .......................

  • Page 6: Safety

    These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda Generator dealer for a replacement. DO NOT USE INDOORS. EXHAUST GAS CONTAINS POISONOUS ’ ‘WARNING CARBON MONOXIDE.
  • Page 7 HONDA MOTOR CO., LTD. MADE IN JAPAN 6 CAUTION 12Ql24QV VOLTAGE BE SURE TO FILL CRANKCASE 60Hz FREQUENCY WITH RECOMMENDED 3.OkVA RATED OUTPUT BEFORE-USING. 3.5kVA MAX. OUTPUT FOR DETAILED EXPLANATION, PHASE SEE THE OWNER’S MANUAL. 11 FUEL GASOLINE (PETROL)

  • Page 8: Safety Information

    SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. can help prevent accidents by being familiar with your generator’s controls, and by...
  • Page 9 Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials. -Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation. - Do not enclose the generator in any structure. - Keep flammable materials away from the generator.

  • Page 10: Component Identification

    COMPONENT IDENTIFICATION VOLTAGE SELECTOR SWITCH ENGINE SWITCH AC CIRCUIT BREAKER CHOKE ROD RECEPTACLES FUEL VALVE RECOIL CTIRTFR Y,-..m-.. OUND TERMINAL GFCI RECEPTACLE ’ OILFILLERCAP OIL DRAIN PLUG AUTO-THROlTLE SWITCH ENGINE SERIAL NUMBER...
  • Page 11 FUEL TANK CAP FUEL METER SPARK PLUG FRAME SERIAL NUMBER MUFFLER *Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see page 44 ) Frame serial number: Engine serial number:...

  • Page 12: Controls

    CONTROLS Engine Switch To start and stop the engine. Switch position: OFF: To Stop the engine. To run the engine. ENGINE SWITCH Recoil Starter To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly. Do not allow the starter grip to snap back against the engine.

  • Page 13: Fuel Valve

    Fuel Valve The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the lever to the OFF position after stopping the engine.

  • Page 14: Circuit Breaker

    Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again.

  • Page 15: Auto-Throttle System

    Auto-throttle System The auto-throttle system automatically reduces engine speed when all loads are turned off or disconnected. When appliances are turned on or reconnected, the engine returns to the rated speed. AUTO: Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator. OFF: The auto-throttle system does not operate.

  • Page 16: Ground Fault Circuit Interrupter (Gfci) Receptacle

    Ground Fault Circuit Interrupter (GFCI) Receptacle Using the generator in rain, snow or near water can lead to death from electric shock. Keep the generator dry. The 20-ampere, 120-volt duplex receptacle that has TEST and RESET buttons is protected by a Ground Fault Circuit Interrupter (GFCI) for...
  • Page 17 3. Turn the circuit breaker ON. 4. Make sure the auto-throttle switch is OFF. 5. Press the TEST BUTTON -The RESET BUTTON should extend with a click. -If the RESET BUTTON does not extend, contact an authorized Honda generator dealer. TEST BUlTON...
  • Page 18 6. Press the RESET BUTTON -The RESET BUTTON should be flush with the test button. -If the RESET BUTTON is not flush with the TEST BUTTON, contact an authorized Honda generator dealer. 7. When the RESET BUTTON extends during operation: -Unplug all appliance’s from the GFCI protected receptacle.

  • Page 19: Voltage Selector Switch (Dual Voltage System)

    Voltage Selector Switch (Dual Voltage System) The voltage selector switches the main power carrying windings of the generator to produce “120V ONLY” or “120/24OV”. If a 240V appliance is connected to the 4-prong receptacle, the switch must be in the “120/ 24OV”...

  • Page 20: Generator Use

    When utility power is restored, the generator may explode, burn, or cause fires in the building’s electrical system. Ground System Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles.

  • Page 21: Ac Applications

    AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish stops suddenly, turn it off immediately.

  • Page 22: Ac Operation

    AC Operation 1. Start the engine (see page 27 ). 2. Turn the voltage selector switch to either position. With the voltage selector switch in the “120/24OV” position, you can use the 120V and 120/24OV receptacles simultaneously. If you are NOT using the 120/24OV receptacle, but require more power from the 120V locking plug receptacle, then select the “120V ONLY”...

  • Page 23: Ac Receptacle Selection

    AC Receptacle Selection The generator has two separate main power producing circuits. These two circuits supply equal power to different receptacles shown when the voltage selector switch is in the 120/24OV po- sition. When two or more receptacles are used; prevent overloading dividing the load between the two power circuits.

  • Page 24: Auto-Throttle System

    Auto-throttle System With the switch in the AUTO position, engine speed is automatically reduced when ALL loads are turned OFF or disconnected. When appliances are turned ON or reconnected, the engine returns to rated speed. In the OFF position, the auto-throttle system does not operate.

  • Page 25: High Altitude Operation

    High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. High altitude performance can be improved by specific modifications to the carburetor.

  • Page 26: Pre-Operation Check

    PRE-OPERATION CHECK Engine Oil Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will dapage the engine and are not recommended. Check level BEFORE EACH USE with the generator a level surface and the engine stopped.

  • Page 27: Fuel Recommendation

    Fuel Recommendation 1. Check the fuel level gauge. 2. Refill the tank if the fuel level is low. Do not fill above the shoulder the fuel strainer. Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped.
  • Page 28 % rands of gasoline. If spark knock or pinging persists, see an authorized Honda generator dealer. pi%iEq Running the engine with persistent spark knock or pinging can cause engine damage. Running...

  • Page 29: Starting The Engine/Stopping The Engine

    STARTING THE ENGINE/STOPPING THE ENGINE Starting the engine 1. Make sure that the AC circuit breaker is in the OFF position. generator may be hard to start if a load is connected. 2. Turn the fuel valve to the ON position. 3.

  • Page 30: Maintenance

    3 ore performing any maintenance. If the engine must be run, make sure the area is well-ventilated. Use only genuine HONDA parts or their equivalent for maintenance or repair. Replacement parts which are not of equivalent quality damage the generator.

  • Page 31: Emission Control System

    Proper Maintenance is The Owner’s Responsibility Replacement Parts The emission control systems on your new Honda were designed, built, and certified to conform with the California regulations. Honda recommends only the use of new, genuine Honda parts or their equivalent.

  • Page 32: Engine Oil Change

    Engine Oil Change Drain the oil while the engine is warm to assure rapid and complete draining. 1. Remove the drain plug and sealing washer, oil filler cap, and drain the oil. ,2. Reinstall the drain plug and sealing washer. Tighten the plug securely.

  • Page 33: Air Cleaner Service

    Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Using gasoline or flammable solvent to clean the filter element cause a fire or explosion.

  • Page 34: Fuel Sediment Cup Cleaning

    Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the fuel valve to the OFF position. Remove the sediment cup, O-ring, and filter.

  • Page 35: Spark Plug Service

    Spark Plug Service Recommended spark plugs: BPR5ES (NGK) WIGEPR-U (NIPPONDENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler.

  • Page 36: Spark Arrester Maintenance

    6. Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 7.After the spark plug is seated, tighten with a spark plug wrench to compress the washer. installing a new spark plug, tighten l/2 turn after the spark plug seats to compress the washer.

  • Page 37: Transporting/Storage

    Change the engine oil. After removal from storage, drain the stored gasoline into a suitable container, and fill with fresh gasoline before starting. *Use gasoline conditioners that are formulated to extend storage life. Contact your authorized Honda generator dealer for conditioner recommendations.
  • Page 38 l.Drain the carburetor by loosening the drain screw. Drain gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.

  • Page 39: Troubleshooting

    Still NO spark Is there a spark 9 Replace the - Take the generator from spark spark plug. an authorized plug? Honda generator dealer. To check: 1) Remove spark plug cap and clean Be sure there is no any dirt from around spilled fuel around the spark plug.
  • Page 40 Press the GFCI reset button. position? NO DEFECTS Check the electrical Take the generator to an au- pliance or equipment m thorized Honda generator any defects. dealer. Replace the electrical appli- ante or equipment. DEFECTS Take the electrical applian-...

  • Page 42: Specifications

    ITEM SPECIFICATION 0.70-0.80 mm (0.028-0.031 Refer to page: 33 Spark plug gap IN: 0.15+0.02mm(cold) Valve clearance See your authorized EX: 0.20+0.02mm(cold) Honda dealer Other specifications No other adjustments needed NOTE: the types, and are subject Specifications vary according change without...

  • Page 43: Installation Of Hanger Kit And Wheel Kit

    INSTALLATION OF HANGER KIT AND WHEEL KIT Hanger Kit Installation 8xl6mm FLANGE BOLT (4) HANGER BRACKET 1. Position the hanger at the generator’s balance point, in the middle of the fuel tank. 2. Fit the end tabs of the hanger through the bracket slots, and bolt the brackets to the hanger.
  • Page 44 4 Wheel Kit Installation 1. Install the four wheels on the axle shaft. 2. Install the assembly to the generator using four bolts and nuts. WHEEL STOPPER NOTE: Install the shaft with wheel stopper facing engine side.
  • Page 45 2 Wheel Kit Installation 1. Install the two wheels on the axle shaft. 2. Install the axle assembly on the generator using four bolts and nuts. 3. Install the two stands using four bolts and nuts. 4lnstall right and left handles on the generator upper frame using brackets and six bolts.

  • Page 46: Customer Service Information

    Almost problems are solved in this way. If you are dissatisfied with the decision made by the dealership’s management, contact the Honda Power Equipment Customer Service Office. You can write to: American Honda Motor Co., Inc. Honda Power Equipment Division...
  • Page 47 When you write or call, please provide the following information: • Model and serial numbers • Name of the dealer who sold the Honda power equipment to you • Name and address of the dealer who services your equipment •...

  • Page 48: Ac Applications Ac Operation

    INDEX ............... COMPONENT IDENTIFICATION CONTROLS ..................................Auto-throttle System Choke Rod ................... Circuit Breaker ..................................Circuit Protector Engine Switch ..................Fuel Valve ........................14 Ground Fault Circuit Interrupter (GFCI) Receptacle ................Ground Terminal ................. Oil Alert System Recoil Starter ........................
  • Page 49 PRE-OPERATION CHECK ................ Engine Oil ................... Fuel Recommendation ..............SAFETY ....................... Safety Information ............................... Safety Label Locations SPECIFICATIONS ..................STARTING THE ENGINE/STOPPING THE ENGINE ....... TRANSPORTING/STORAGE ..............................TROUBLESHOOTING WIRING DIAGRAM ..................
  • Page 50 MEMO...
  • Page 51 MEMO...

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