Bock Water heaters 20e Installation & Operating Instructions Manual

Bock Water heaters 20e Installation & Operating Instructions Manual

Residential oil-fired water heaters installation, operation & maintenance instructions

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TO THE INSTALLER:
Please attach these in-
structions next to the
water heater.
TO THE CONSUMER:
Read these and all com-
ponent instructions.
Please keep for future
reference. Please re-
member to return the
registration card.
Waranty, registration
card & parts list included.
WARNING:
Improper installation, adjustment, alteration, service
or maintenance can cause serious injury or prop-
erty damage. Refer to this manual. For assistance
or additional information, consult a qualified installer
or service agency.
WARNING:
If the information in these instructions is not fol-
lowed exactly, fire or explosion may result and can
cause property damage, personal injury or death.
WARNING:
Follow minimum combustible clearance as noted
on water heater label. Do not install on combustible
flooring (see Figure 2, Page 3). Install in accor-
dance with all local codes. In the absence of local
codes, refer to NFPA 31 or ANSI Z21.10.1.
CAUTION:
The recommended temperature for normal residen-
tial use is 120°F. The dial on the aquastat does not
always reflect the outcoming water temperature,
which could occasionally exceed 120°F. The varia-
tion in outcoming temperature could be based on
factors including but not limited to usage patterns
and type of installation. Test your water at the tap
nearest to the water heater. (See page 5 for mea-
suring the outcoming water temperature).
110 South Dickinson Street • P.O. Box 8632 • Madison, WI 53708-8632
Phone: 608/257-2225 • Fax: 608/257-5304 • www.bockwaterheaters.com
BOCK RESIDENTIAL OIL-FIRED
WATER HEATERS
Model numbers: 20e, 20pp, 32E, 32EC, 32PP,
32PPC, 33E, 33PP, 40E, 40PP, 50ES, 50ESC,
51E, 51EC, 51PP, 51PPC, 71E, 120E
Bock Water Heaters, Inc.
INSTALLATION, OPERATION &
MAINTENANCE INSTRUCTIONS
WARNING:
Hotter water increases the risk of scald injury. Be-
fore changing the temperature setting, read the
instruction manual. Temperatures at which injury oc-
curs vary with the individual's age and length of
exposure.
The slower reaction times of children, elderly and
physically or mentally impaired persons increases
the scalding hazard to them. It is recommended lower
water temperatures be used where these situations
exist.
Households with small children or invalids may re-
quire a temperature setting less than 120°F to prevent
accidental contact with hot water.
To lower water temperature use point-of-use tem-
perature limiting devices.
WARNING:
Flammable vapors may be drawn to this water heat-
er from other areas of the structure by air currents.
Do not store or use any flammable liquids in the
vicinity of this heater.
WARNING:
Water heater blankets may restrict air flow to the
heater and cause fire, asphyxiation, personal injury
or death.

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Table of Contents
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Summary of Contents for Bock Water heaters 20e

  • Page 1 (See page 5 for mea- or death. suring the outcoming water temperature). Bock Water Heaters, Inc. 110 South Dickinson Street • P.O. Box 8632 • Madison, WI 53708-8632 Phone: 608/257-2225 • Fax: 608/257-5304 • www.bockwaterheaters.com...
  • Page 2: Consumer Responsibilities

    “SYSTEM PLUS”. DO NOT INSTALL THE WATER HEATER ON COMBUS- TIBLE FLOORING (see Figure 2). Refer to NFPA 31 or contact Bock Water Heaters with questions concern- ing proper flooring materials. Minimum clearance to combustible construction is: SIDES 6"; BACK 6"; FRONT 24". The installation of this water heater must conform with local codes and ordinances.
  • Page 3: Connect Water Piping

    Connect the water piping, being careful not to apply heat to the heater CONNECT WATER nipples. Install dielectric unions and shut off valves on both hot and cold water PIPING lines. Hot water outlet The 40E and all “C” models (example: 32EC, 51PPC) have a 1” NPT tapping locat- ed on the front left side of the tank.
  • Page 4: Connect The Electricity

    Inspect the incoming water line for check valves or water pressure reducing valves. Any type of check valve may cause pressure to build up in the heater and cause tank failure. If the heater is installed in a closed system or if backflow pre- venters and pressure regulators are installed, add an expansion tank.
  • Page 5 For any horizontal run exceeding the maximum length specified in Figure 4, or any lift of more than 10 feet, a booster pump must be used. Booster pumps may be obtained from Sun Tec Hydraulics, Rockford, Illinois. Booster pumps must be installed as close to the oil supply tank as possible.
  • Page 6: Maintenance

    5. While the burner is operating, disconnect one of the yellow cad cell wires. Check to see that the burner control locks out in the time specified on the control. Reattach the wire and reset the control. The burner should restart. Note: You may have to wait a minute before resetting the control.
  • Page 7 THE HEATER MUST HAVE COMBUSTION AIR TO OPERATE. For more information, contact your installer, the nearest Bock distributor, or write, call or fax: BOCK WATER HEATERS, INC. 110 South Dickinson Street, Madison, WI 53703 Phone: 608/257-2225 • Fax: 608/257-5304 – 7 –...
  • Page 8 WIRING FIGURE 5 FIGURE 6 : Carlin burner w/ Carlin EZ-Temp : Beckett or Wayne burner w/ Carlin EZ-Temp For Models: 32, 33, 40, 50, 51, 71, 120E For Models: 32, 33, 40, 50, 51, 71, 120E (see burner manufacturer’s instructions for 20e; 60200 primary w/ three wire harness) FIGURE 7 FIGURE 8...
  • Page 9: Burner Components

    BURNER COMPONENTS BURNER COMPONENTS LIST ITEM DESCRIPTION ITEM DESCRIPTION Motor Oil Line Assembly Blower Wheel Fuel Unit Burner Housing Elbow Motor Cord Cover Gun Assembly J-Box Air Tube Transformer Flange Housing Cover Air Cone Slot Cover Plate Gasket Inner Air Band Nozzle (not shown) Outer Air Band...
  • Page 10: Limited Warranty

    & CONTROLS Inc., will void the warranty. Bock Water Heaters, Inc. specifies burners and controls on the basis of safety, reliability and performance. Only the following burners and controls have been tested and approved by Bock Water Heaters, Inc. and Underwriters Laboratories, Inc., to meet the stringent standards required by both.
  • Page 11: Registration Card

    We will not assume, nor authorize any person to assume for us, any other COMMITMENT liability in connection with the sale or operation of Bock Water Heaters, Inc. Any implied warranties, including merchantability or fitness for a particular application, imposed on the sale of this heater under laws of the state of sale are limited to one year.
  • Page 12 Bock Water Heaters, Inc. 110 South Dickinson Street • P.O. Box 8632 • Madison, WI 53708-8632 Phone: 608/257-2225 • Fax: 608/257-5304 • www.bockwaterheaters.com Form 23420 – 12 – Rev 4 3/2007...

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